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FUL 25-75 series

Product catalog summary

Overview
The document provides detailed information about the WAFIOS CNC Spring Coiling Machines, specifically the FUL 25-75 series, designed for producing tension, torsion, and compression springs. Key features include a multi-cut system, 3D and PTP coiling fingers, and advanced CNC programming capabilities.

Design Features

Machine Structure: High-precision feed with up to four pairs of rollers, feed speed up to 150 m/min, and programmable CNC mandrel adjustments.
Cutting System: Multi-cut system for various cutting types with quick changeover capabilities and programmable cutting speed.
Coiling Device: Rigid shape device with a 2-axes system, optional CNC axes for easy changeover between left and right-handed coiling.
PTP Coiling Finger: Programmable positioning for adjusting initial tension conditions, with optional upper and lower slide coiling fingers.
3D Coiling Finger: Enables production of torsion springs with tangential and axial bends.

Programming and Quality Control

Programming: User-friendly WPS 3 system for complex spring geometries and CNC processes.
Quality Control: Camera measuring system for spring length and diameter, servo-controlled sorting chute, and sensor systems for unmanned monitoring.

Technical Data
The document provides specifications for different models (FUL 25, FUL 35, FUL 45, FUL 75) including wire diameter, feed speed, maximum output, dimensions, and weight.

Conclusion
The WAFIOS FUL series is designed for high productivity, flexibility, and user-friendliness, with a focus on quality and efficiency. The machines offer fast changeover times and are supported by a global service network.

Catalog excerpts

UJRFIOS Universal, Powerfui and Profitable - WAFIOS FUL Sries of Spring Coiling Machines Redefining Productivity Designed for the production of accurate, low-tolerance tension and compression spring bodies with highest out-put rates thanks to groundbreaking new design features. Fast and easy changeover of cutting types with the aid of the new multi-cut system from WAFIOS. Offers users even greater flexibility and user-friendliness. The new PTP coiling finger helps to define new quality standards. Universal production possibilities with the 3D coiling finger - also for the production of different...

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WAFIOS a Technical Data FUL 25 FUL 35 FUL 45 FUL 75 Feed roller pairs 2 2 3 3 or 4* Wire dia. (RM 2,000 N/mm2) 0.35 -1.6 (Wm > 4) 0.7 - 3.0 (Wm > 4) 1.5 - 4.8 (Wm > 4) 2.1 - 7.0 (Wm > 5) Wire dia. 3D Coiling finger 0.35 -1.3 (Wm > 6) 0.7 - 2,5 (Wm > 6) 1.5 - 4.0 (Wm > 6) 2.1 - 6.0 (Wm > 6) Outer spring diameter max. 30 mm max. 45 mm max. 75 mm max. 100 mm Feed speed max. 150 m/min. max. 150 m/min. max. 150 m/min. max. 120 m/min. Non-cylindric (shaped) spring diameter difference max. 15 mm max. 25 mm max. 35 mm max. 45 mm Max. output 600 Springs/min. 500 Springs/min. 350 Springs/min. 250 Springs/min....

Open the catalog to page 4