*mydirectindustry

BT 3.2, 3.4

Product catalog summary

Overview: The document provides detailed information about WAFIOS BT CNC multiple-head benders, designed for manufacturing two- and three-dimensionally bent wire components. These machines are known for their high output, precision, and flexibility.

Specifications: The BT 3.2 and 3.4 models feature multi-bending heads with infinitely rotating bending and mandrel axes, allowing for the use of multi-radii tools and the bending of closed loops. The CNC-controlled Z-axis enhances output and supports multi-stage tools. The machine is compatible with WAFIOS single-head bending machines for wires up to 8 mm.

Features: The machine boasts a patented design for higher output than conventional CNC systems, a powerful electronic system, a highly dynamic straightening system, and servo-electrically controlled cutting units. It includes 2-4 independently working bending units and a CNC-controlled wire feed and transport system.

Operating Range: The maximum wire length is 2,000 mm, with a minimum center length of 50 mm, depending on the part's geometry. The machine offers a large bending space due to the positioning unit's flexibility.

Software: The high-performance CNC machine control and user-friendly WPS 3 programming system allow for quick setup and geometry data correction. The IQbend function adjusts the bending sequence to accommodate long and unstable parts.

Quality and Reliability: WAFIOS is renowned for its high-quality standards, safety, and technical innovations. The machines undergo strict quality controls and are supported by a global service network, ensuring high reliability and investment security.

Efficiency: The machines deliver high production outputs and long service lives, reducing costs and shortening the investment payback period.

Technical Data: Both BT 3.2 and BT 3.4 models support a minimum wire diameter of 2.0 mm and a maximum of 6.5 mm for wires with a tensile strength of less than 600 N/mm². The rod length ranges from 200 to 2,000 mm, with a maximum rotary angle of +/- 360° and a bending torque of approximately 250 Nm.

Catalog excerpts

UJRFIOS a CNC Multiple-head benders are used for the manufacture of two- and three-dimensionally bent components BT 3.2, 3.4

Open the catalog to page 1

BT 3.2, 3.4 ▼ Straightening unit consisting of two pairs of feed rollers, rotary straightening unit and length measuring device ▼ Multiple-bending unit allows simulta-neous bending on up to four bending heads Features Multi-bending head Equipped with an infinitely rotating bending and mandrel axis, allows the use of multi-radii tools and also the bending of closed loops. As the Z-axis movement is CNC-controlled, the output is increased and multi-stage tools can be employed. Tool support is compatible with WAFIOS single-head bending machines up to 8 mm. Additionally, there is the possibility to...

Open the catalog to page 2

IURFIQS Powerfui, safe and profitable -WAFIOS BT CNC muitipie-head benders Prcision made easy Designed for the production of two- and three-dimensio-nally bent wire parts. Even when producing complicated shapes off the coil, the CNC multiple-head benders set the standard on the market when it comes to high output numbers. The unique machine concept of the BT series, i.e. the special arrangement of bending heads and positioning units (advance feed) are protected by patents in many countries. Compared to conventional CNC machine concepts, the function principle of the BT 3.2 and 3.4 has increased...

Open the catalog to page 3

UJRFIOS a Technical Data BT 3.2 BT 3.4 Min. wire dia. 2.0 mm 2.0 mm Max. wire dia. < 600 N/mm2 6.5 mm < 2,000 N/mm2 4.0 mm < 600 N/mm2 6.5 mm < 2,000 N/mm2 4.0 mm Rod length min. - max. 200 - 2,000 mm 200 - 2,000 mm Rotary angle of gripper max. +/- 360° max. +/- 360° Bending and mandrel axis infinite infinite Bending torque max. ca. 250 Nm ca. 250 Nm WAFIOS AG SilberburgstraBe 5 72764 Reutlingen, Germany Tel. +49 71 21 14 60 Fax +49 71 21 49 12 09 www.wafios.de [email protected] Precision Machinery for Wire and Tube Pictures may differ from agreed scope of delivery - Subject to technical changes...

Open the catalog to page 4