Overview: The document is a catalog from E.H. Wachs, a company specializing in industrial pipe cutting and beveling machines. It highlights their product offerings, including split frames, guillotine saws, and Trav-L-Cutter, designed for various industrial applications such as oil & gas, power generation, and high purity processes.
Corporate Locations: E.H. Wachs has multiple sales, service, and rental centers across the United States, United Kingdom, United Arab Emirates, India, China, Germany, and Canada. Each location provides contact information for customer inquiries and support.
Product Specifications: The catalog details several product lines, including the DynaPrep MDSF Modular Design Split Frames, which cater to pipe OD sizes from 2in to 60in. The SDSF Small Diameter Split Frame and LDSF Large Diameter Split Frame cover a range of diameters, offering comprehensive solutions for field machining.
Advanced Features: The DynaPrep MDSF line is noted for its power, features, and ease of use, with options for remote control across pneumatic, hydraulic, and electric drives. The products are designed to handle various applications such as cutting, beveling, counterboring, and flange facing.
Industry Applications: E.H. Wachs products are used in oil & gas, power generation, pipeline distribution, and high purity industries. The catalog emphasizes the company's experience and innovation in providing reliable and efficient machine tools for these sectors.
Support and Services: E.H. Wachs offers comprehensive support, including training, custom tooling, and rental options. The company prides itself on building long-term relationships with customers by providing ongoing service and upgrades.
Conclusion: E.H. Wachs positions itself as a leader in portable weld prep machine tools, backed by the resources and expertise of ITW Orbital Cutting & Welding. Their products are built to ISO 9001 standards, ensuring quality and reliability for industrial applications.
Overview
The document provides a detailed overview of E.H. Wachs' advanced cutting and machining tools, focusing on the DynaPrep MDSF Modular Design Split Frame and the SDSF Small Diameter Split Frame. These tools are designed for precision, portability, and ease of use in field machining applications.
DynaPrep MDSF
The DynaPrep MDSF is highlighted as a pinnacle of cold cutting split frame technology, offering enhanced form tooling capabilities and remote control options for safer operation. It retains portability with its lightweight aluminum and steel construction and features patented Rapid Adjust and Micro Adjust for efficient setup and operation.
OD Mounted Machine Tools
OD mounted machines, including the DynaPrep MDSF, are designed for cutting and beveling around the outside of pipes and vessels. They are part of a complete machining system capable of various tasks such as counterboring, flange facing, and socket weld removal.
SDSF Small Diameter Split Frame
The SDSF is optimized for low clearance environments and is suitable for cutting, beveling, and counterboring pipes and tubing from 0.5in to 6in in diameter. It features a self-squaring pipe clamping system and a low friction adjustable bearing system for stability and extended machine life.
Specifications and Features
The document provides detailed specifications for various models of the SDSF, including machine capacity, drive options, and construction materials. It also outlines optional equipment and accessories available for enhancing the machine's capabilities.
Applications
The SDSF is ideal for use in industries such as power generation, oil and gas, and shipbuilding. It supports both pneumatic and electric power and includes a range of tool slides and accessories for maximum versatility.
Socket Weld Removal and FME
The SDSF is also used for socket weld removal, preserving the base material during the process. The FME (Foreign Material Exclusion) chipless cutting module is critical for high purity applications where chip debris must be avoided.
Conclusion
E.H. Wachs' products, including the DynaPrep MDSF and SDSF, are designed to meet the evolving needs of field machinists, offering innovative solutions for precision cutting and machining in various industrial applications.
Overview: This document provides detailed specifications and components for E.H. Wachs' SDSF and DynaPrep MDSF split frame systems, designed for pipe and tube machining. It includes information on tool slides, trip assemblies, and various accessories.
Axial and Radial Feed Tool Slides: The document lists various tool slides and trip assemblies compatible with SDSF 1.0 to SDSF 6.0. These include axial feed tool slides, radial feed parting and beveling slides, and socket weld removal slides. Each kit typically includes a slide and a trip assembly.
Universal Counterbore Slide: Designed for precise counterboring, this slide fits all Wachs SDSF ring sets and is controlled manually. It is compatible with SDSF 1.0 to SDSF 6.0.
SDSF Tooling: The document details tooling for cutting, beveling, counterboring, and socket weld removal. It includes specifications for parting and bevel tooling, with options for standard, extended reach, and low clearance configurations.
SDSF Split Frame Accessories: Accessories include spanner wrenches, collet nuts, and aluminum collets for various SDSF models. Collet kits are available for pipe outer diameters ranging from 0.5 inches to 6 inches.
DynaPrep MDSF System: The DynaPrep MDSF is a comprehensive machining system for cutting, beveling, and facing pipes and vessels. It is available in 16 models for pipe sizes from 2 to 60 inches OD. The system is designed for strength and portability, with options for pneumatic, hydraulic, or electric drives.
DynaPrep MDSF Features: Key features include rapid and micro-adjust knobs for precision, a rugged design for increased tooling capability, and a dual raceway design for even force distribution. The system uses a V-Lock frame for stability and features replaceable felt wipers for lubrication and debris capture.
Specifications: Detailed dimensional specifications are provided for various DynaPrep MDSF models, including frame thickness, rotating parts diameter, and product weight.
Overview: The document provides detailed specifications and features of the DynaPrep MDSF Split Frame, a modular pipe cutting and beveling system by E.H. Wachs. It highlights various drive kits, including pneumatic and hydraulic options, designed for different pipe sizes and applications.
Specifications: The DynaPrep MDSF system includes hydraulic, pneumatic, and electric drive motors with varying horsepower (1.5 HP to 4 HP) and configurations (straight and right angle). The system is designed for pipe sizes ranging from 2 inches to 60 inches, with specific kits tailored for different diameters.
Features: Key features include a rapid adjust tool slide for quick positioning, tool-free drive motor mounting, and a modular design that allows for multiple applications such as flange facing, casing cutting, and deep counterboring. The system is equipped with a heavy-duty storage case for protection and portability.
Kit Components: Each kit typically includes a rotating ring and drive pinion set, tool slides with rapid adjust capabilities, indexing trip assembly, drive motor, air treatment module, parting tool, bevel tool insert and holder, laser alignment kit, spare fastener kit, operating hand tools, and an operating manual.
Applications: The DynaPrep MDSF is suitable for pipeline maintenance, repair, and operations (MRO), especially for large diameter thin wall pipes that may be out-of-round. The system's modularity allows it to be reconfigured for various tasks, enhancing its versatility.
Recommendations: The document suggests using the appropriate drive kit based on the pipe size and material. It also emphasizes the benefits of the tool-less quick mount system and the modular design for extending the system's capabilities.
Overview: The document provides detailed information on various kits and modules related to the DynaPrep MDSF (Modular Design Split Frame) machines, which are used for pipeline maintenance and flange facing operations. It includes specifications, components, and accessories for different configurations.
1. DynaPrep MDSF Pipeline Hydraulic Kits: These kits are designed for pipeline maintenance, especially for large diameter thin wall pipes that are often out-of-round. The kits include advanced out-of-round spring tool slides for precision weld preps. Each kit contains components like a rotating ring, drive pinion set, hydraulic drive motor, and various tools and accessories. The document lists different models with their respective pipe capacities and part numbers.
2. DynaPrep MDSF Flange Facing: The FFC (Flange Facing Cantilever) module is used for flange facing and record grooving, compatible with existing MDSF machines. It includes features like axially adjustable legs and a magnetic base dial indicator set. Specifications include radial and axial feed rates and optional remote trip actuation. The document provides a table of frame sizes and part numbers.
3. FFR Flange Facing Rail Modules: These modules are used for machining various flange finishes and are adjustable in multiple axes. The FFR kit includes the rail module, tool slides, and other accessories. Specifications cover radial and axial feed rates, and the document lists frame sizes and part numbers.
4. DynaPrep MDSF Accessories: The document details various drive motors, including pneumatic, hydraulic, and electric options, with part numbers for each. It also covers pinion drives, trip feed assemblies, and tool slide options, highlighting features like rapid adjust and micro adjust tool depth.
5. Air Treatment and Control Modules: These modules condition and regulate air for pneumatic motors, extending their life. The document lists different air control modules and meter-out kits for precise speed control.
6. Miscellaneous Accessories: Additional accessories include axial adjustment legs, casing cutters, and dial indicator sets. The document emphasizes the importance of air treatment modules for maintaining air motor performance.
Overview: The document provides detailed specifications and part numbers for various tooling and equipment used in single point beveling, counterboring, flange facing, and casing cutting operations. It includes descriptions of bridge slides, tool bits, tool holder kits, and casing cutter systems, primarily for use with the DynaPrep MDSF and related machines.
Bridge Slides: Various bridge slides are listed for different machine models, each with specific part numbers. These slides are essential for adapting machines to different operational needs, such as beveling and facing.
Tool Bits and Inserts: The document details high-speed steel (HSS) and carbide tool bits and inserts for single point facing, beveling, and flange facing. It includes standard and premium coated options, with minimum order requirements.
Tool Holder Kits: Several tool holder kits are described for different bevel angles and applications, including inside and outside bevels, compound bevels, and counterboring. Each kit includes necessary components like insert holders and wrenches.
Casing Cutting Systems: The document outlines the DynaPrep MDSF casing cutting solutions, including the External Casing Cutter (ECC) and External/Internal Casing Cutter (EICC) systems. These systems are designed for precision cutting and beveling of casing conductors, with specifications for drive types, air and hydraulic requirements, and cutting capacities.
Specifications and Features: Key specifications such as cutting tool surface speed, machine drive options, and feed rates are provided. The document highlights features like minimal clearance requirements, portability, and the ability to cut and bevel simultaneously.
Accessories and Additional Equipment: The document lists optional equipment and accessories, including extension legs, specialized tooling, and casing cutter kits with detailed components and part numbers.
Overview: The document provides detailed specifications and descriptions of various tools and assemblies used in the EICC system and LDSF Large Diameter Split Frame. It includes part numbers, descriptions, and applications for each component.
Specifications: The document lists various assemblies and tools with their respective part numbers, such as the EICC Bridge Assemblies, Drive Tube Assemblies, and Wellhead Adapters. It also details the LDSF Large Diameter Split Frame, designed for cold cutting, beveling, facing, and counterboring on large diameter pipes and vessels.
Procedures: The document outlines the setup and operation of the LDSF Split Frame, including its modular design for easy transport and setup. It describes the use of hydraulic power units and various slide kits for different machining operations.
Standards and Recommendations: The document emphasizes the versatility and durability of the LDSF system, highlighting its corrosion-resistant construction and modular design for various applications. It recommends using specific kits for heavy wall applications and provides details on the Trav-L-Cutter for cold cutting and beveling.
Key Features: The LDSF system includes features like dual hydraulic drive motors, OD tracking slides, and a self-squaring mounting system. The Trav-L-Cutter is noted for its compact design, ease of setup, and ability to operate on various materials and pipe sizes.
Additional Information: The document includes contact information for E.H. Wachs and references to their website for further details.
Specifications and Features
The document provides detailed specifications for various cutting tools and machines, including the Trav-L-Cutter and Guillotine Saw. Key specifications include dimensions, weight, and operational controls. The Trav-L-Cutter is available in pneumatic and hydraulic models, with specific equipment and optional accessories listed.
Standard and Optional Equipment
Standard equipment for the Trav-L-Cutter includes an air line lubricator, filter, speed control, operating manual, and basic mounting chain. Optional equipment includes additional chain sections, cutter blades, and guide tracks for high accuracy cutting.
Slitting Saw Blades and Bevel Cutters
The document lists various slitting saw blades and bevel cutters, specifying their dimensions, materials, and maximum wall thickness they can handle. It includes part numbers for easy reference.
Guillotine Saw Features
The Guillotine Saw is designed for fast setup and cutting, both horizontally and vertically. It is suitable for cutting a wide range of materials and is available in several models, each with different capacities and drive options (pneumatic, hydraulic, and electric).
Accessories and Spare Parts
The document details various accessories and spare parts for the cutting machines, including clamping chains, guide tracks, hydraulic hoses, and lubrication systems. It also mentions the availability of electronic manuals and spare parts kits.
Applications and Use Cases
The tools are designed for use in various industries, including pipeline operations, refineries, and processing plants. The Guillotine Saw, in particular, is noted for its compact design and ease of use, making it ideal for contractors and field operations.
Conclusion
The document provides comprehensive information on the specifications, equipment, and applications of E.H. Wachs cutting tools, emphasizing their versatility and suitability for industrial use.
Overview of EP 424 End Prep MachineThe E.H. Wachs EP 424 End Prep Machine is a versatile tool designed for pipe end preparation and flange facing. It is capable of handling large diameter flanges up to 24 inches (610 mm) and can extend to 36 inches (914 mm) with an optional tool slide. The machine is equipped with a patented AutoFeed mechanism and offers hydraulic, electric, and pneumatic drive options.
Specifications and Features- Compact and powerful design with a patented AutoFeed system.
- Capable of beveling, compound beveling, J-prep, facing, and counterboring pipes, fittings, and valves.
- Handles pipe diameters from 4 to 24 inches (DN 100-600) and up to 36 inches with optional equipment.
- Safe cold cutting process that eliminates heat-affected zones.
- Corrosion-resistant finishes and fully enclosed bearings for durability.
- Lightweight aluminum housing for enhanced portability.
Design Capabilities- Machine perfect preps from OD 4in - 24in (DN100 - 600).
- Form tool pipe from OD 4in - 14in (DN 100-350).
- Single point machining from OD 8in - 24in (DN 100-600).
- Single point up to 36in (DN 900) with optional slide.
Drive and Power Requirements- Hydraulic, pneumatic, or electric drive options.
- Pneumatic requirements: 95ft³/min at 90 psi (2.7m³/min at 6.2 BAR).
- Hydraulic requirements: 8gal/min at 1500 psi (30l/min at 103 BAR).
Tooling and Accessories- Accepts standard Wachs single point beveling and form tools.
- Available tooling includes form tool rotating head assembly, single point slide, and various mandrels.
- Optional equipment includes independent mandrels, elbow mandrels, and electric drive motors with remote control options.
DuoEdge Insert Tooling- System of portable machine tool holders and inserts designed for cost savings and longevity.
- Multiple cutting edges per insert, reducing the need for resharpening.
- Available in various materials including HSS, premium coated HSS, and carbide steel.
Overview: The document provides detailed specifications and descriptions of E.H. Wachs' SDB series of small diameter bevelers and FF series flange facers, designed for pipe end preparation and flange facing. These machines are engineered for fast, precise onsite operations, including facing, beveling, compound beveling, and counterboring.
SDB Series Bevelers:- SDB 103: Suitable for pipe and tube from ID 0.875in to OD 4.5in. It is compact, lightweight, and allows for simultaneous face, bevel, and counterbore operations. It can be converted to an FF series flange facer with an optional kit.
- SDB 206: Handles pipe and tube from ID 1.91in to OD 6.625in. It is designed for tight spaces with a radial clearance of 2.25in. It can perform multiple operations simultaneously and convert to an FF series machine.
- SDB 412: Designed for larger pipes from ID 3.80in to OD 12.75in, with a wall thickness up to 1.125in. It is portable and requires minimal operating clearance.
FF Series Flange Facers:- FF 206: For flanges from ID 2in to OD 6in. It is lightweight and compact, suitable for various flange types.
- FF 313: Handles flanges from ID 3in to OD 13in, suitable for larger flange sizes.
- FF 424: Designed for flanges from ID 4in to OD 24in, accommodating the largest flange sizes in the series.
Conversion Kits: The document details conversion kits that allow SDB machines to be converted into FF flange facers and vice versa, enhancing versatility and functionality.
Accessories: Various mandrels and accessories are available for each machine model, allowing customization and adaptation to specific operational needs.
Key Features:- Self-centering design for easy setup.
- Lightweight and compact for single-person operation.
- Versatile operations including facing, beveling, and counterboring.
- Conversion kits for enhanced functionality.
Overview: This document provides detailed specifications and descriptions of various industrial tooling products offered by E.H. Wachs, including facing tools, bevel tools, deburring tools, and power units. The tools are primarily used for pipe cutting and beveling applications.
Tool Specifications:- Facing Tools: Non-wedgelock carbide tipped tools with a maximum wall thickness of 0.75 inches. Custom HSS facing tool bits are available on request.
- Bevel Tools: Various bevel tools with angles of 37.5º and 20º, designed for different internal diameters (ID) ranging from 1.16 inches to 4.18 inches. Custom specifications are available.
- Deburring Tools: Available in small, medium, and large sizes, requiring specific clearances between the mandrel and ID.
- Insert Holder Kits: Include holders, insert screws, and wrenches for different bevel and facing tools. Premium grade HSS and carbide inserts are available for use with specific holders.
Power Units:- Pneumatic Power: Includes air control modules and treatment modules to regulate and condition air supply, enhancing motor life and safety.
- Hydraulic Power Units: Various models available, including gasoline, diesel, and electric options, each with specific flow rates and pressure ratings.
Additional Features:- Air Control Module (ACM): Provides ergonomic fingertip control with safety features, allowing operators to work at a safe distance from the machine.
- Hydraulic Hose Sets: Different lengths and configurations available, with quick disconnects for ease of use.
Contact Information: E.H. Wachs, 600 Knightsbridge Parkway, Lincolnshire, Illinois 60069. Phone: +1.847.537.8800. Email:
[email protected]. Website: ehwachs.com.
Hydraulic Drive MotorThe document describes various hydraulic drive motors and their specifications. It highlights the ease of controlling hydraulic fluid flow and the tool-free connection for consistent torque. The motors are designed for rugged use in tight spaces.
SafeQuip Skid Mounted Electric HPUThis section details the features of the Heavy Duty Electric HPU-20, a remote-controlled
hydraulic power unit. Key features include UL Listed NEMA 4 electrical controls, a 20HP electric motor, and a 30-gallon tank capacity. The unit is designed for quiet operation and includes a heat exchanger with a digital readout.
Electric Power Drive (EPD)The EPD is a compact electric drive system designed as an alternative to pneumatic and hydraulic drives. It is lightweight, portable, and efficient, with features like a brushless motor, IP65 moisture and dust resistance, and high torque output. The power controller supports both single-phase and three-phase power.
Choosing the Best Drive OptionThis section provides guidance on selecting between pneumatic, hydraulic, and electric power drives. Pneumatic power is noted for its availability and controllability, hydraulic power for its uniformity and suitability in hostile environments, and electric power for applications where contamination is undesirable.
Special MachinesE.H. Wachs offers specialized machines for unique machining tasks, such as the RS-2 and P-2 valve operators. These machines are designed for efficient operation and maintenance of valves, with options for hydraulic, pneumatic, and electric drives.
RS-2 Valve OperatorThe RS-2 is a portable valve operator designed for rising and non-rising stem valves. It offers high torque and speed for reliable valve operation and includes various adapters for different applications.
P-2 Valve OperatorThe P-2 is a handheld valve turning machine available in pneumatic, hydraulic, and electric models. It is designed for quick operation of valves, offering increased productivity and operator efficiency.
Weld Coupon StationThe Weld Coupon Station is a tool for machining weld preps onto pipe sections, creating weld-ready coupons. It is designed to save costs by allowing users to make their own coupons.
Overview: The document provides detailed information about the E.H. Wachs Coupon Station, a machine designed for preparing weld coupons on various materials such as carbon steel, stainless steel, alloy steel, and aluminum. It is available in two models: Basic and Deluxe, each with specific features and capabilities.
Specifications: The Basic model includes a standard mandrel for 2.75in OD coupons, while the Deluxe model offers an optional mandrel assembly for counterboring from 2.26in to 6.63in ID. The machine can handle common coupon sizes up to "Super Coupons" with a 2.75in OD and 5/8in wall thickness, and up to a 6in schedule 80. It features a feed rate of 0.083in per revolution and a feed stroke of 2.5in. The machine operates on electric power (110 V/AC @ 15 Amp - 60 Hz) and includes a 37.5-degree tooling holder kit.
Cost Efficiency: The Coupon Station is marketed as a cost-saving tool, potentially saving users up to $20,000 annually by reducing the need to purchase and discard coupons.
Coolant System: The machine includes a recirculating coolant system to extend tooling life and a screened chip collection tray to prevent coolant contamination.
Tooling: Genuine Wachs Tooling is recommended for optimal performance, offering better value and longer life compared to imitation tooling. The document lists various tooling types available for different applications.
Service and Support: E.H. Wachs provides comprehensive service options, including repair, upgrade, and refurbishing services. They offer a complete parts inventory and factory service to ensure machines are maintained in optimal condition.
Training and Rentals: E.H. Wachs offers training programs at their facility or on-site to ensure proper operation and maintenance of their machines. They also provide rental options for their equipment, suitable for short-term projects or emergency repairs.
Product Range: The document highlights the range of E.H. Wachs products, including split frames, pipe saws, and end prep machine tools, all designed to meet various field machining needs.
Corporate Locations and Contact Information:E.H. Wachs provides sales, service, and rental centers across various regions including the United States, United Kingdom, United Arab Emirates, India, China, Germany, and Canada. Each location has specific contact details for telephone and fax, with some offering toll-free numbers.
United States Locations:- Headquarters in Lincolnshire, IL
- Regional centers in New Jersey, South Carolina, California, Louisiana, and Texas
International Locations:- United Kingdom: Winsford, Cheshire
- United Arab Emirates: Jebel Ali Free Zone, Dubai
- India: Telangana
- China: Shanghai
- Germany: Singen
- Canada: Ontario and Alberta
Product Focus:The document highlights E.H. Wachs' specialization in industrial pipe cutting and beveling machines, as well as portable weld prep machine tools. The company emphasizes its global presence and accessibility through various regional offices.
Additional Information:For further details or product demonstrations, contact your local ITW Orbital Cutting & Welding representative. More information can be found on their website, ehwachs.com.