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WACHS
MACHINE TOOL RENTALS

MACHINE TOOL RENTALS

Product catalog summary

Overview: The E.H. Wachs Factory Rental brochure provides comprehensive information on renting weld prep machine tools and accessories for professional field machinists. It includes a lineup of equipment such as split frames, pipe saws, and valve operators, serving industries like Oil & Gas, Power Generation, Pipeline Distribution, and Shipbuilding.

Specifications: The document details various machine tools, including the SDSF, DynaPrep MDSF, and LDSF split frames, covering a range of 0.5in to 120in OD for tubes, pipes, or vessels. It also describes the EP 424 end prep machine with SpeedPrep autofeed and the SDB series convertible to flange facers.

Rental Process: Renting from E.H. Wachs involves a four-step process: identifying project scope, selecting machine tools and drive types, choosing tool slides or accessory modules, and ordering tooling. The process is straightforward, with support available from Wachs representatives.

Applications: The brochure highlights applications such as pipe cutting and beveling, counterboring, flange facing, and specialized tasks like socket weld removal and high purity applications, supported by specific machine tools and configurations.

Key Features: E.H. Wachs emphasizes the versatility and precision of their equipment, offering options for pneumatic or electric drives, various tool slides, and specialized modules for tasks like chipless cutting in high purity environments.

Conclusion: E.H. Wachs positions itself as a leader in field machining equipment, offering superior tools and comprehensive support for a wide range of industrial applications. Their rental program provides cost-effective solutions for short-term and specialized projects.

DynaPrep MDSF Kits: The document provides detailed information on the DynaPrep MDSF Kits and accessories, focusing on specifications, configurations, and applications for various industrial machining needs. It includes descriptions of base kits, pipeline kits, tool slides, drive motors, and flange facing modules.

Specifications: The DynaPrep MDSF Base Kits are designed for multiple ring sizes and are highly upgradeable. They feature different stroke tool slides depending on the size, ranging from 1.5in to 3.5in. The kits are complete except for the drive motor and tooling, which need to be added separately.

Pipeline Base Kits: These kits are configured for pipeline maintenance, repair, and operations (MRO), especially for large diameter thin wall pipes that are often out-of-round. They include out-of-round spring tool slides for precision weld preps and have a 12in operating range.

Accessories: The document lists various tool slide options, including low clearance, standard, and extended cutting and beveling worm slide kits, as well as deep counter bore slide assemblies. It also details bridge slides for different models and applications.

Drive Motors: E.H. Wachs offers pneumatic, hydraulic, and electric drive motors with various configurations for different applications. The motors feature tool-less quick mount systems and are available with remote control options.

Flange Facing: The FFC Flange Facing Cantilever Kit and FFR Flange Facing Rail Kit are designed to convert the DynaPrep MDSF into a flange facer. These modules allow for machining of various flange types and finishes, with adjustable legs for quick setup.

External Casing Cutter Kits: The ECC External Casing Cutter Kit uses DynaPrep MDSF Split Frame technology for precision cutting and beveling of casing conductors above the wellhead. It is compact, lightweight, and requires minimal clearance, making it suitable for various wellhead casing grades and sizes.

Cutting and Chamfering Tools: The document provides detailed specifications and features of various cutting and chamfering tools based on Wachs' DynaPrep MDSF Split Frame technology. These tools are designed for minimal axial and radial clearances and can be driven hydraulically or pneumatically.

Specifications: Cutting Tool Surface Speed: 60ft. per minute (18mpm). Drives: Pneumatic, Hydraulic. Air Requirements: 70cfm @ 80-100psi (2cmm @ 5.6-7 Bar). Hydraulic Requirements: 8gpm @ 1500psi (30lpm @ 103Bar). Feed Method: Star wheel feed. Feed Rate: Fixed @.0026in per revolution (starwheel).

Standard Equipment: DynaPrep MDSF Base Kit, Front Mount Pinion Housing, Right Angle Pneumatic Drive Motor, ATM Air Treatment Module, Fitted Storage Case, Operating Manuals & Tools.

Accessories: Extension legs, Inverted Tool Slides, Tooling (standard and custom).

Casing/Conductor Cutting Range: The document includes a chart detailing the casing sizes and corresponding split frame sizes, ranging from 4.5 inches to 13 3/8 inches.

External/Internal Precision Cutting: The Wachs EICC External Internal Casing Cutter Kit is designed for precision cutting and chamfering of casing internally below the wellhead, essential for specific BOP installations. It requires a wellhead adaptor for mounting and can cut down to a depth of 60 inches (1524mm).

LDSF Split Frame: The LDSF Large Diameter Split Frame features internal full bearing construction for smooth operation and long service life. It includes modules and kits for deep counterboring and heavy wall machining, with a focus on corrosion protection.

Trav-L-Cutter: The Trav-L-Cutter is a portable milling tool that accommodates large diameters by adding chain sections. It is capable of cold cutting and beveling simultaneously, suitable for materials like carbon steel and most alloys.

Guillotine Saw: The Guillotine Saw features an elliptical cutting action and is available in four models, capable of cutting pipes from 2 inches to 24 inches in diameter. It offers fast setup and cutting with minimal clearance requirements.

EP 424 End Prep: The EP 424 End Prep tool is designed for end preparation with options for pneumatic, hydraulic, and electric drives. It includes various mandrels and remote control options for versatile operation.

Pipe Cutting, Beveling, and Flange Facing Machines: The document provides detailed information on E.H. Wachs' range of pipe cutting, beveling, and flange facing machines, as well as valve operators and hydraulic power units. It highlights the features, specifications, and applications of various models, including the EP 424 SpeedPrep™ and SDB series, along with rental solutions and training options.

EP 424 SpeedPrep™ Deluxe: This machine is designed for heavy wall pipe prepping and beveling. It features a safe cold cutting process, precise lathe machining, and a versatile design that eliminates the need for accessory templates. It can handle pipe diameters from 4in to 24in, with optional capabilities up to 36in.

SDB Small Diameter Bevelers: The SDB series is engineered for fast and precise onsite facing, beveling, and counterboring of pipes. Models like the SDB 103, SDB 206, and SDB 412 offer various drive types and can handle different pipe sizes and materials.

FF Flange Facers: These machines provide lathe-quality surface finishes on flanges. The FF 206, FF 313, and FF 424 models are designed for different flange sizes and offer pneumatic, electric, and hydraulic drive options.

Valve Operators: The RS-2 and P-2 models are designed to safely and efficiently operate industrial valves, reducing the risk of injury. They offer various drive types and torque capabilities, suitable for different valve sizes and applications.

Hydraulic Power Units: E.H. Wachs offers a range of hydraulic power units, including gasoline, diesel, and electric models, to support their machining tools. These units are available for purchase or rental, with options for onsite training.

Rental Solutions: The WachsBox program provides a pre-stocked container of tools for onsite machining projects, offering flexibility for short-term or large-scale projects. Training is available to ensure proper use of the equipment.

Contact Information: The document lists contact details for E.H. Wachs' corporate and sales locations in the United States, United Kingdom, United Arab Emirates, and India.

Contact Information Summary:

China: ITW Welding China, E.H. Wachs / Orbitalum Sales, located at New Caohejing International Business Centre, Room 2801-B, Building B, No 391 Gui Ping Road, Shanghai 200052. Phone: +86 (0) 21 52 30 37-51, Fax: +86 (0) 21 52 30 37-58.
USA (Houston, Pasadena): E.H. Wachs Sales, Service & Rental Center, located at 3327 Daisy Street, Pasadena, Texas 77505. Phone: +1.713.983.0784, Fax: +1.713.983.0703.
Germany: ITW-OCW Europe Headquarters, Orbitalum Tools GmbH®, E.H. Wachs Sales & Service Center, located at Josef-Schüttler-Straße 17, Singen D78224. Phone: +49 (0) 77 31 - 792 0, Fax: +49 (0) 77 31 - 792 500.
Canada (Eastern): Wachs Canada Ltd®, Eastern Canada Sales, Service & Rental Center, located at 1250 Journey’s End Circle, Unit 5, Newmarket, Ontario L3Y 0B9. Phone: +1.905.830.8888, Fax: +1.905.830.6050, Toll Free: 888.785.2000.
Canada (Western): Wachs Canada Ltd®, Western Canada Sales, Service & Rental Center, located at 5411 82 Ave NW, Edmonton, Alberta T6B 2J6. Phone: +1.780.469.6402, Fax: +1.780.463.0654, Toll Free: 800.661.4235.

Catalog excerpts

MACHINE TOOL RENTALS Ask About Training Options FACTORY RENTALS ehwachs.com

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This edition of the E.H. Wachs Factory Rental brochure features a wide array of Wachs weld prep machine tools and accessories designed for use by the professional field machinist. It highlights the complete lineup of Wachs equipment available as factory rentals, including three ranges of split frames with the SDSF, DynaPrep® MDSF and LDSF available in sizes to cover a full .5in to 120in (DN15-3000) OD range of tube, pipe or vessels. In addition to building the most comprehensive line of split frames offered anywhere, E.H. Wachs factory rentals include our famous Guillotine® pipe saws and the...

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SECTION title Easy RENTING Made Step 1: Identify the Project Renting with E.H. Wachs is a fast, cost effective and easy way to get the weld prep machine tools, tooling and accessories when and where you need them. You can submit your rental request online at ehwachs.com, or contact your Wachs product specialist to help you select the right machine for the best results. Available locally at our regional Sales, Service and Rental Center or shipped direct to your project site, ordering Wachs factory rental equipment is a simple four step process. Step 1: Identify Your Project Scope. The first step...

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SPECIFYING SECTION title Wachs Equipment Pipe Cutting A fast way to specify E.H. Wachs rental machines is by the application - from precision weld preps to destructive cutting to specialized tasks, Wachs most likely has a rental machine for the job. Contact your Wachs representative at 800-323-8185 for assistance, or the Sales, Service and Rental Center nearest you. We’re here to help. Pipe Cutting & Beveling Wachs split frames (or clamshells) are designed for cutting (parting), double parting (utilizing two cutting bits) or simultaneous cutting and beveling. Fast and precise, split frames are...

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SDSF Split Frame UNIVERSAL RIGHT ANGLE DRIVE ELECTRIC DRIVE RADIAL FEED TRIP AXIAL FEED TRIP FRONT DRIVE PINION STANDARD PINION CENTERING LEGS & EXTENSIONS SELF-CENTERING COLLET COUNTERBORE SLIDE PARTING SLIDE AXIAL SOCKET WELD REMOVAL SLIDE RADIAL SOCKET WELD REMOVAL SLIDE FME CHIPLESS CUTTING WHEEL SLIDE BEVELING SLIDE | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com

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Dimensional Specifications SPECIFICATIONS System Function: Part off, bevel and counterbore pipe and tube; radial and axial socket weld removal; wheel cutting Cutting tool surface speed: 10m/min, 2in 40sf/m 4in Drive options: Pneumatic or electric Air requirements: 35cfm at 90psi (1m3/min at 6.2BAR) Electrical requirements: 230/120V Feed method: Starwheel Feed rate: Fixed at 0.0031in (0.079mm) per trip Tool slide: Radial or axial feed, cut and bevel, counterbore, FME module Tool stroke: 0.468in (11.9mm) Tooling: Axial or radial socket weld removal tooling, cut/bevel tooling. High speed steel or...

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Small Size, Big Capabilities The SDSF is ideal anywhere pipe and tube are arrayed in tight places and finds many uses in power generation, oil and gas and the shipbuilding industries. Operating on air or electric power the SDSF is part of a complete system that includes a broad range of tool slides and accessories for maximum versatility. Like all Wachs split frames the SDSF is designed to simultaneously cut and bevel pipe and tube. It's also the basis of Wachs specialized Socket Weld Removal kits, in both axial and radial configurations. The FME (Foreign Material Exclusion) chipless cutting module...

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CONTROL MODULE REMOTE CONTROL RIGHT ANGLE DRIVE STRAIGHT DRIVE DRIVE PINION HOUSINGS RIGHT ANGLE DRIVE ADAPTER EXTENDED REACH LEGS STIFFENING LEGS AXIAL ADJUSTMENT LEGS STANDARD EXTENSION

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DynaPrep MDSF Split Frame 3in PIVOT COUNTERBORE SLIDE 3.5in STROKE TOOL SLIDE 6in PIVOT COUNTERBORE SLIDE 2.5in STROKE TOOL SLIDE OD TRACKING SPRING SLIDES TRIP FEED 1.5in STROKE TOOL SLIDE REMOTE CONTROL TRIP HEAVY WALL PARTING SLIDE PRECISEPREP HEAVY WALL SLIDE FFR FLANGE FACING RAIL SLIDE BRIDGE SLIDE FFC FLANGE FACING CANTILEVER SLIDE BRIDGE SLIDE ADAPTER KIT | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com

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Simplified Ordering As part of a complete machining system, the modular design of the MDSF allows different modules to extend its capabilities to include multiple applications such as flange facing, casing cutting, trepanning, and deep counterboring. Like all E.H. Wachs split frames it comes complete with a heavy duty storage case. All of our drive motors feature our tool-less quick mount system with positive face gear engagement. DynaPrep MDSF Base Kits The DynaPrep MDSF Base Kit includes most commonly specified components. Less expensive and easier than ordering components ala carte, these...

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DynaPrep MDSF Tool Slide Options Multiple features including Rapid Adjust & Micro Adjust tool depth. Standard, dedicated standard, high feed and deep counterboring options. •REQUIRES MDSF ADAPTER KIT, ORDERED SEPARATELY. "TRIP NOT INCLUDED Bridge Slide for Single Pointing, Flange Facing, and Heavy Wall DynaPrep MDSF Pinion Housings ITEM DynaPrep MDSF Trip & Throttle Assemblies ITEM PrecisePrep Tool Slide for Single Pointing and Heavy Wall Counterbore E.H.WACHS |l 600 Knightsbridge Parkway |l Lincolnshire, Illinois 60069 |l +1.847.537.8800 |l [email protected] flehwachs.com | 13

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Air Treatment & Control The Air Control Module (ACM) provides remote operation capability for select models of Wachs pneumatic powered machines, allowing operators to cut and bevel pipe up to 26 feet (7.9 m) away. 14 I E.H.WACHS 600 Knightsbridge Parkway IILincolnshire, Illinois 60069 [email protected]

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MACHINE TOOL RENTALS

MACHINE TOOL RENTALS

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