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DynaPrep MDSF Split Frame

DynaPrep MDSF Split Frame

Product catalog summary

Overview
The E.H. Wachs DynaPrep MDSF Split Frame is a versatile cold cutting machine tool designed for pipe and vessel machining. It is capable of cutting, beveling, facing, counterboring, and flange facing. Available in 18 standard models, it accommodates pipe sizes from 2-72 inches in diameter. The system is engineered to be powerful yet lightweight, with options for pneumatic, hydraulic, or electric drive.

Key Features

V-Lock Ring Mating Surface: Resists force distortion.
Tool Slides: Accepts 1-inch square and popular tooling sizes, featuring Rapid Adjust and Micro Adjust for precision.
Remote Control Options: Designed for remote operation to enhance safety.
Construction: Combines aluminum and steel for portability and strength.

Applications

Pipe Cutting: Capable of parting, double parting, and simultaneous cutting and beveling.
Pipe Beveling: Configurable for complex weld preps.
Counterboring: Offers modules for various counterboring needs.
Flange Facing: Suitable for flat face, raised face, and RTJ grooves.
Heavy Wall Machining: Handles up to 2.5-inch wall thickness.

Specifications
The DynaPrep MDSF features a range of models with varying dimensions and weights, designed to accommodate different pipe sizes and machining needs. The system includes a variety of tool slides and drive options, ensuring adaptability to specific requirements.

Ordering and Kits
The DynaPrep MDSF is available in base kits that include commonly specified components, simplifying the ordering process. These kits are upgradeable and come with a heavy-duty storage case.

Conclusion
The DynaPrep MDSF Split Frame sets a benchmark in portable machine tool systems, offering advanced features and flexibility for a wide range of industrial applications.

Detailed Specifications and Configurations
The document provides detailed specifications and configurations for the DynaPrep MDSF pipeline maintenance kits and accessories, designed for maintenance, repair, and operations (MRO) on thin wall, large diameter pipes. It includes information on various models, their operating ranges, weights, and part numbers.

Procedures and Features
The kits are designed to handle out-of-round pipes using OD tracking slides, which maintain precision during weld preparations. The modular design allows for reconfiguration for various applications, including deep counterboring and flange facing. The document highlights the versatility and adaptability of the DynaPrep MDSF machines.

Flange Facing Modules
The document describes the FFC (Flange Facing Cantilever) and FFR (Flange Facing Rail) modules, which enhance the DynaPrep MDSF's capabilities for flange facing and record grooving. These modules are designed for ease of setup and can handle multiple surfaces simultaneously.

Drive Motors and Accessories
A range of pneumatic, hydraulic, and electric drive motors are available, each with specific features and part numbers. The document also lists various accessories, including tool slides, trip assemblies, and air treatment modules, which enhance the functionality and performance of the DynaPrep MDSF systems.

Key Recommendations
The document suggests using the appropriate drive motor and accessories for specific applications to maximize the efficiency and effectiveness of the DynaPrep MDSF systems. It also emphasizes the importance of using the correct tool slides and modules for precise machining and maintenance operations.

Tooling Components and Kits
The document provides detailed specifications and part numbers for various tooling components and kits used in single point beveling, counterboring, and flange facing applications. It includes information on the DynaPrep MDSF system and its accessories.

Specifications
The document lists multiple tooling inserts and kits, specifying their dimensions, materials (HSS and carbide), and intended applications. For example, the HSS Standard 3/8 x 3/8in Tool Bit is used for single point facing, beveling, socket weld removal, and flange facing.

Procedures
The document outlines the use of different tool holders and inserts for specific applications, such as inside and outside beveling at various angles (e.g., 30°, 37.5°) and compound beveling. It also specifies the minimum order quantities for certain items.

Norms and Recommendations
It is recommended to consult the factory for custom tooling or other applications not covered in the document. The document also emphasizes the need for specific adapter kits for certain applications.

Key Components

Bridge Slides: Various models are available for different SF series machines, each requiring a specific adapter kit.
Tool Inserts: Available in HSS and carbide, with options for premium coatings. Inserts are designed for specific tasks like beveling and flange facing.
Tool Holder Kits: Include insert holders, screws, wrenches, and storage containers, tailored for specific bevel angles and applications.

Critical Information

Adapter kits are essential for certain machine configurations.
Minimum order quantities apply to several tooling components.
Consultation with the factory is advised for non-standard applications.

Catalog excerpts

DynaPrep MDSF Split Frame SECTION title Slides feature Rapid Adjust and Micro Adjust Slides accept 1in (25.4mm) square & all popular size tooling V-Lock ring mating surface resists force distortion Complete Machining System E.H. Wachs DynaPrep® MDSF Split Frame redefines the category of cold cutting machine tools for pipe and vessels. Designed for cutting, beveling, facing, counterboring, and flange facing, it’s offered in 18 standard models for popular nominal pipe sizes ranging from 2-72in OD (DN50-1800), with each machine covering a generous 6in range. Engineered to be powerful, strong and lightweight, DynaPrep offers unmatched form tooling capability on heavy wall pipe including high alloy material. Sold as complete kits or individual components the DynaPrep MDSF is available with remote control options in your choice of pneumatic, hydraulic or electric drive. | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com | 15

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DynaPrep MDSF Split Frame DynaPrep MDSF offers enhanced form tool capabilities Advanced Cutting with DynaPrep MDSF As the needs of the field machinist have evolved, E.H. Wachs products have evolved to meet those needs. Our users asked for stronger form tooling capabilities and a more productive user experience, while delivering greater precision with faster and safer operation. The DynaPrep MDSF Modular Design Split Frame is the latest example of Wachs machine tool innovation that does just that. Tool-free drive mounting on heavy duty pinion to handle more power The DynaPrep MDSF represents the...

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DynaPrep MDSF Split Frame SECTION title Pipe Cutting A Complete Pipe Machining System Wachs DynaPrep MDSF can be used to cut, bevel, single point, counterbore, trepan, flange face and more. With ring sizes capable of machining from 2-72in OD (DN50-1800), it’s used in a wide variety of industries including oil & gas, power generation, pipeline distribution, shipbuilding, mining, and anywhere pipe, tube or vessels are present. The DynaPrep MDSF sets the benchmark in portable machine tool systems. Pipe Cutting The MDSF is capable of cutting (parting), double parting (utilizing two cutting blades)...

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DynaPrep MDSF Features Quick Mount Pinion Housing Versatile Redesigned Tool Slides Anti-Crash Double Trip for Tool Slides DynaPrep MDSF • Rugged design with superior form tooling capability • Gear design withstands force from larger more powerful drive motors • Ring sizes 20in and below use four clamping feet for squaring • V-Lock frame mating surfaces allow off-center setup for faster alignment. • Aluminum fixed ring for portability, steel rotating ring for strength • Advanced heat treating and anticorrosion coatings for enhanced durability • Dual row v-bearing construction for precision and...

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DynaPrep MDSF Features DynaPrep MDSF • V-Lock frame mating surfaces feature angled captivated bolt and keyway No-time starwheel • Ring sizes 24in (610mm) up to 72in (1800dn) use eight clamping feet for squaring and stability • Indexed, squaring clamping leg design features a 2in (50mm) stroke • Single clamp pad extension covers a 6in (152mm) pipe diameter range • Clamp pads mount axially without removing the machine from the pipe Screw Legs for Mounting Captivated Swing Bolts V-Lock Frame Mounting Surface • U shaped feet pair with push in buttons and points for miter or elbow mounting Axial Clamping...

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DynaPrep MDSF Split Frame SECTION title Pneumatic HPU HYDRAULIC POWER UNITS ACM AIR REMOTE CONTROL MODULE REMOTE CONTROL RIGHT ANGLE DRIVE EIBENSTOCK HD DRIVE MOTOR STRAIGHT DRIVE HYDRAULIC DRIVE MOTORS 6B SPLINE DRIVE PINION HOUSINGS RIGHT ANGLE DRIVE ADAPTER EXTENDED REACH LEGS STIFFENING LEGS AXIAL ADJUSTMENT LEGS STANDARD EXTENSION LEGS | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com

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DynaPrep MDSF Split Frame SECTION title 3in PIVOT COUNTERBORE SLIDE 3.5in STROKE TOOL SLIDE 6in PIVOT COUNTERBORE SLIDE 2.5in STROKE TOOL SLIDE OD TRACKING SPRING SLIDES TRIP FEED 1.5in STROKE TOOL SLIDE REMOTE CONTROL TRIP HEAVY WALL PARTING SLIDE PRECISEPREP HEAVY WALL SLIDE FFR FLANGE FACING RAIL SLIDE BRIDGE SLIDE FFC FLANGE FACING CANTILEVER SLIDE BRIDGE SLIDE ADAPTER KIT | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800 | [email protected] | ehwachs.com | 21

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Dimensional Specifications MODEL

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DynaPrep MDSF Specifications SECTION title H Pneumatic Right Angle Reversible Pneumatic Straight Pneumatic Right Angle Hydraulic without Flow Control Pneumatic Right Angle Pneumatic Straight Pneumatic Right Angle Reversible Hydraulic Drive with Flow Control Hydraulic Drive without Flow Control ACM Air Control Module with Remote Control D-23 Diesel Hydraulic Power Unit HPU 20 Elecrtric Hydraulic Power Unit HPU 20 Electric Hydraulic Power Unit ACM Air Control Module with Remote Control D-23 Diesel Hydraulic Power Unit | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | +1.847.537.8800...

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Simplified Ordering The DynaPrep MDSF Base Kit includes most commonly specified components, just add a drive motor and tooling. Less expensive and easier than ordering components ala carte, these base model MDSF Kits are ideal where multiple ring sizes are required onsite. Highly upgradeable, these kits feature 1.5in stroke tool slides on sizes up to 10in, 2.5in stroke tool slides on sizes up to 48in, and 3.5in stroke tool slides on the larger ring sizes. All machines in this group offer a large range of optional tool slides. All E.H. Wachs drives feature our tool-less quick mount system with positive...

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DynaPrep MDSF Pipeline are specially configured for MRO on thin wall, large diameter pipe Pipeline Base Kits DynaPrep MDSF Pipeline Base Kits are configured with the components typically specified in pipeline MRO operations. Large diameter thin wall pipe used in pipelines tend to be out-of-round, which makes precision weld preps with standard tool slides problematic. Wachs included out-of-round spring tool slides track the outside of the pipe to maintain a perfect land and prep. These slides allow a 12in operating range. These kits are complete, just add a drive motor and tooling. They are perfect for...

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DynaPrep MDSF Split Frame

DynaPrep MDSF Split Frame

Catalog excerpts

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