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2012_Orbitalum_Welding_Catalog_AM

2012_Orbitalum_Welding_Catalog_AM
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2012_Orbitalum_Welding_Catalog_AM

Product catalog summary
Corporate Profile
E.H. Wachs, in partnership with Orbitalum Tools of Germany, offers a premier line of orbital welding systems in the Americas. These systems are designed for precision, power, and simplicity, suitable for high purity and industrial applications. The equipment includes Orbimat power supplies, Orbiweld welding heads, and Orbitwin switching units, all adhering to ISO 9001:2008 standards.
Orbital Welding Systems
The catalog features two main power supply units: the Orbimat 165 and Orbimat 300. Both models include advanced features like auto-programming, real-time parameter adjustments, and dual welding head capabilities with the Orbitwin unit. The Orbimat 300 offers advanced models with AC/DC and AVC/OSC capabilities for enhanced control.
Orbiweld Enclosed Weld Heads
These heads are designed for ease of use and superior construction, featuring a unique water cooling system for high duty cycles. They accommodate a range of tube and pipe sizes, including heavy-duty versions for aluminum welding.
Orbitwin Switching Unit
This unit connects two weld heads to one power supply, maximizing productivity and minimizing costs, supporting seamless operation without equipment changeover.
Tube-to-Tubesheet Weld Heads
Orbitalum provides advanced solutions for tube-to-tubesheet welding with PRAI weld heads, designed for fast ROI and enhanced productivity.
Support and Services
E.H. Wachs offers immediate product availability, comprehensive warranties, genuine parts, factory service, rental options, and tailored training programs.
Conclusion
Orbitalum's systems are engineered for efficiency and reliability, making them a smart investment for industries requiring high-quality welding solutions.
ORBIMAT Series
The ORBIMAT CAdvanced series features automatic programming, FLOW FORCE for reduced pre-flow gas time, BUP control, and a multifunctional rotary actuator. The ORBIMAT CBasic series offers a classic operating concept with a high-quality keypad and multilingual menu navigation.
Technical Specifications
Specifications for models like ORBIMAT 165 CA and ORBIMAT 300 CA include connection voltage, control range, power-on time, weight, and dimensions.
Accessories and Consumables
Details on accessories like water cooling systems and other essential components are provided.
Training and Rental Options
Information on training programs and rental options emphasizes the company's commitment to customer support and flexibility.
ORBICAR Trolleys
Includes ORBICAR W with integrated water coolant and ORBICAR S with a storage shelf, both compatible with ORBIMAT series.
Cooling Devices
ORBICOOL Active offers efficient compressor cooling with adjustable water temperature.
Switching Devices
ORBITWIN allows operation of two welding heads alternately, increasing productivity.
Accessories
Includes durable carrying cases, oxygen meters, forming sets, and more for optimal operation.
Enclosed Orbital Weld Heads
ORBIWELD models are available for different tube diameters, with specific tungsten electrode charts.
Specifications and Features
Details on OW series welding heads, clamping shells, and their applications in industries like semiconductor and aerospace.
Procedures and Features
OW series features a 3-part clamping mechanism and quick change system for clamping shells.
Norms and Recommendations
All welding heads are water-cooled for durability and performance under high thermal loads.
Accessories
Plastic cases for clamping shells and cavity shells for moldings are available.
Key Data
Specifications for various orbital weld heads, including tube OD range and weight.
Open Orbital Weld Heads
ORBIWELD TP series features compact design with integrated drive motors, suitable for various applications.
Cold Wire Feeds
Available for retrofit on specific ORBIWELD TP models.
Additional Information
Contact information for E.H. Wachs and Orbitalum Tools GmbH, along with product codes and weights.
ORBIWELD TP AVC/OSC Series
Designed for thick wall tubes with multiple layer welds, featuring oscillation and arc voltage control for precision.
Specifications
Includes motorized travel for TIG torch, oscillation width, and cold wire feed unit details.
Product Variants
Details on TP 400, TP 600, and TP 1000 AVC/OSC models with tube OD range and weight.
Accessories
Expansion clamping shell sets and control cables available.
OP Series
Compact heads for limited space applications, supporting various welding positions.
HX 16 Series
Ideal for heat exchanger applications, offering compact design and easy assembly.
Tube-to-Tubesheet Weld Heads
P16 series designed for high-accuracy welding, featuring water-cooled housing and cold wire feed.
Specifications
Details on P16, P16 AVC, and P20 weld heads, including tube ID range and required accessories.
Accessories
Cold wire units, earth cables, spring balances, and closed gas covers available.
Consumables
Clamp sleeves, torch isolators, wire cores, and HF spirals for maintaining welding efficiency.
Orbital Welding Accessories
Includes tungsten grinder, diamond grinding wheels, cutting devices, and electrode holders.
Training Services
Comprehensive courses for safe and proper operation of welding systems.
Rental Services
Equipment available for short and long-term rentals, offering benefits like reduced storage and access to the latest technology.
See more

Catalog excerpts

2012_Orbitalum_Welding_Catalog_AM-1

Orbital Welding Orbital Welding Systems orbital welding. cutting. beveling. facing. l ehw achs.com precision. power. simplicity.

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2012_Orbitalum_Welding_Catalog_AM-2

Orbitalum Tools GmbH Europe’s Premier Orbital Welding System Now Available in the Americas From Germany, best known for producing advanced technology with ultimate performance and superior craftsmanship, comes the new benchmark in orbital welding equipment. Orbitalum Tools of Singen, Germany in conjunction with ITW sister company E.H. Wachs is pleased to introduce Europe’s premier line of compact, computer controlled orbital welding equipment, now distributed and ready for shipment in the Americas. The Orbitalum orbital welding system includes Orbimat® power supply/controllers, Orbiweld® enclosed...

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2012_Orbitalum_Welding_Catalog_AM-3

Complete Solutions. One Source. Immediate Availability + Best Warranty E.H. Wachs warehouses a large selection of Orbimat® power supplies, Orbiweld® heads and genuine Orbitalum accessories for immediate shipment from our Lincolnshire, Illinois headquarters, minutes from Chicago’s O’Hare airport. No more waiting weeks or even months to get the system you need – if required we can ship your Orbitalum system the same day you place your order. Sometimes a job’s size or duration makes equipment rental more practical than purchasing. When that’s the case E.H. Wachs offers short and long term rentals...

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2012_Orbitalum_Welding_Catalog_AM-4

Orbitalum Welding Smart buyers look for the best combination of power, features, ROI and ease of use in an orbital welding system. In bringing these systems to the Americas Orbitalum is now doing away with long delivery times, overly expensive parts and complex operation. We encourage you to review the wide selection of Orbitalum orbital welding products in this catalog. Contact your local Wachs representative for further information or to arrange a product demonstration. Afterwards you’ll agree when it comes to the best orbital welding systems they’re built in Germany but made for the Americas....

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2012_Orbitalum_Welding_Catalog_AM-5

Orbiweld Enclosed Weld Heads Orbitwin Switching Unit Tube-to-Tubesheet Weld Heads • Segment Leading Feature • Fast ROI Tubesheet Weld System • Superior Construction • Connect Two Heads to One Supply • Industry Leading PRAI Weld Heads • Unique Water Cooling Arrangement • Unique at this Price Point • Advanced Weld Head Cooling Orbitalum offers a full line of Orbiweld® enclosed autogenous weld heads to cover tube and pipe sizes ranging from 1/8” tube to 6” OD pipe (DN6-150). In addition there are heavy duty versions capable of aluminum welding plus the “S” series designed for ultra low clearance....

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2012_Orbitalum_Welding_Catalog_AM-6

E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com

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2012_Orbitalum_Welding_Catalog_AM-7

ORBIMAT CAdvanced - compact orbital welding power supply Orbital Welding Power Supplies E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com

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2012_Orbitalum_Welding_Catalog_AM-8

Orbital welding power supplies ORBIMAT CA The ORBIMAT CAdvanced series of orbital welding power supplies are equipped with a new and unique operating concept. Simple and convenient operation thanks to multifuntional rotary actuator In addition to the reliable automatic programming which generates welding parameters by entering the tube diameter, wall thickness, material, and welding gas all ORBIMAT CA models also have the exclusive new development FLOW FORCE to reduce the pre-flow gas time when the welding heads are closed in the standard model and BUP control function with controllable, position-dependent...

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2012_Orbitalum_Welding_Catalog_AM-9

Computer-controlled 165 A compact power supply for orbital welding - ideal for mobile use on building sites. See page 11 forthe basic model; additional functions and equipment: • Integrated water cooling system for cooling the connected welding heads. • WIDE RANGE input voltages for safe operation of power sets or voltage networks with extreme fluctuations in voltage. Technical Data Connection voltage (WIDE-RANGE) Control range Power-on time Orbital Welding Power Supplies 0 E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+l.847.537.8800 | F:+l.847.520.1147 | [email protected]...

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2012_Orbitalum_Welding_Catalog_AM-10

ORBIMAT 300 CA AC/DC Computer-controlled 300 A power supply for orbital welding, also for aluminum materials. See page 11 for the basic model; additional functions and equipment: • Alongside the benefits of the ORBIMAT 300 CA power supply, this device also offers the option of AC welding. • Option to set a positive and negative half-cycle in the ratio 20 - 80%. • Frequency setting 50 - 200 Hz. • Detection of actual values for the welding reports in the DC regime. ORBIMAT 300 CA AC/DC ORBIMAT 300 CA AC/DC Please note that the ORBIMAT 300 CA AC/DC may only be operated in conjunction with a water...

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2012_Orbitalum_Welding_Catalog_AM-11

ORBIMAT CBasic - compact orbital welding power supplies Orbital Welding Power Supplies E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | [email protected] | ehwachs.com

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2012_Orbitalum_Welding_Catalog_AM-12

Orbital welding power supplies ORBIMAT CB Orbital welding power supplies of the ORBIMAT CBasic series include the tried and tested and classic operating concept from Orbitalum with entry of all parameters via a high quality function and numeric keypad. All values can be programmed directly and without a conversion factor. Multilingual menu navigation via color display The ORBIMAT CB series includes the tried and tested automatic programming with programming help when entering the tube diameter, wall thickness, material and welding gas. The basic model of the ORBIMAT CB series includes the following...

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2012_Orbitalum_Welding_Catalog_AM-13

ORBIMAT 165 CB Computer-controlled 165 A compact power supply for orbital welding – Ideal for mobile use on building sites. Additional functions and equipment: • Integrated water cooling system for cooling the connected welding heads. • WIDE RANGE input voltages for safe operation of power sets or voltage networks with extreme fluctuations in voltage. Technical Data Connection voltage (WIDE-RANGE) Control range Weight including water coolant system Dimensions including water coolant system 90 - 265 V, 50/60 Hz, 1 phase 2 - 165 A for a connection voltage > 160 V 2 - 110 A for a connection voltage...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.