Metal working

Metal working

Metal working

Product catalog summary
Introduction
Schöler, a global leader in tube welding technology, is renowned for its high-speed tube cutting equipment. Located in Pansdorf, Germany, Schöler specializes in manufacturing thin-wall tubes and fins, primarily for heat exchangers. The company has been a market leader since its founding in 1928.

Specifications and Technology
Schöler's tube cutting technology utilizes a high-speed rotating blade arm to achieve precision cuts to the tenth of a millimetre. The equipment is capable of production speeds up to 200 metres per minute. Wachendorff encoders play a crucial role in this process by monitoring the blade arm's position and the distance travelled by the tube, ensuring precise cuts even at variable speeds.

Procedures and Equipment
The tube cutting process begins with a brass strip that is roll-formed into tubes. The rotating blade arm cuts the tubes with precision, guided by data from Wachendorff encoders. The electronic controller, developed in-house by Schöler, integrates with the cutting equipment to maintain accuracy.

Standards and Customization
Wachendorff provides customized encoders to meet Schöler's specific requirements, such as special shafts and cable/plug combinations. The encoders are robust, featuring double bearings for durability, and are tailored to customer needs without compromising on quality or cost.

Images and Illustrations
Several images illustrate the operation of the rotating blade arm, the encoder arm, and the finished tubes. These visuals highlight the precision and efficiency of Schöler's tube cutting technology.

Conclusion
Schöler's collaboration with Wachendorff ensures high-quality, precise tube cutting solutions that are used globally. The partnership emphasizes innovation, customization, and customer satisfaction, solidifying Schöler's position as a leader in the industry.
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Catalog excerpts

Metal working-1

MflCHENDORFF Automation GmbH & Co. KG • Global market leader by innovative technology • Incredibly fast and tenth of a millimetre • Position of the blade arm • Distance measurement of the workpiece • High pulse rate, high bearing loads

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Metal working-2

Tube welding expert Schöler relies on Wachendorff encoders Not far from the old Hanseatic City of Lübeck and just a short drive from the beaches of the Baltic Sea is Pansdorf, a small town in Schleswig Holstein. This is where Schöler is based, among the guesthouses, farms and cornfields. The engineering company specialises in the development and manufacture of thin-wall tubes and fins. The family business was founded in 1928 as a design office and has undergone a breathtaking expansion since then. Today, 160 employees design and build machines mainly for the manufacture of heat exchangers which...

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Metal working-3

for Wachendorff, as optimal solutions and absolute customer satisfaction are top priority. The robustness of Wachendorff components was another decisive factor for Thomas Ossoulenko. „Most of the components used in our equipment are manufactured in-house, in order to meet our own quality standards. We choose our suppliers very carefully and accept only the best quality.“ All shafts used in Wachendorff encoders have double bearings with no play, resulting in extreme durability. That is why Thomas Ossoulenko continues to rely on Wachendorff products and ensures that equipment from the Rheingau...

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Metal working-4

Image 5 Encoder counter (Wachendorff): The second encoder calculates the exact speed of the finished tube in order to determine the exact time of the cut. This ensures that the tube sections have the desired length to the nearest millimetre. Image 6 Board (Wachendorff): This is where the brains of the tube cutting equipment are located. The controller has been developed by Schöler. Both Wachendorff encoders supply important information. Any Questions? Just call +49 (0) 6722/9965-242, send us an E-mail at [email protected] or call your local distributor: www.wachendorff-automation.com/distri...

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Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.