

Introduction
The document discusses the use of encoders in wire mills, specifically focusing on the manufacturing company Kistner, which specializes in machines for wire mills. Encoders from Wachendorff are used to maintain consistent wire quality and drawing speed.
Company Background
Kistner Anlagenbau, founded in 1994, initially focused on service and maintenance but expanded to modernize wire drawing installations. The company now offers services, modernization, control cabinet building, and complete installations for the steel wire sector.
Wire Drawing Process
Wire drawing involves pulling wire through draw plates to achieve the desired size, followed by annealing to ensure even strength. Surface treatments like galvanizing or phosphate coating are applied, and drawing soap is used to reduce friction. The process requires precise control technology due to varying coil diameters affecting wire speed.
Encoder Utilization
Encoders from Wachendorff are used to measure feedrate and regulate motor speed, ensuring consistent drawing speed and annealing time. This guarantees consistent wire quality. The encoders are robust, with high resolution and resistance to dust and humidity, featuring protection ratings up to IP67.
Recent Developments
Wachendorff encoders were recently installed in a rewinding installation for welding wire production in Austria. The encoders offer high resolution and robustness, with a 5-year guarantee. Accessories like torque supports and connectors are also available.
Conclusion
Wachendorff encoders play a crucial role in maintaining wire quality and process consistency in wire mills, with their robustness and precision being key advantages.
MflCHENDORFF Automation GmbH & Co. KG • Consistent wire quality guarantee • Constant drawing speed • High resolution • Reliable under extreme conditions
Open the catalog to page 1Encoders in Wire Mill Nicely drawn The manufacturing company Kistner in Unna has specialised in special-purpose machines for wire mills. To ensure that the time the wire spends in the annealing unit remains constant, Kistner uses encoders from Wachendorff. The Kistner Anlagenbau company was founded by Johannes Kistner in 1994. Originally, the focus was on service and maintenance activities, but it soon widened to include the modernisation of wire drawing installations using the latest electronics. Today, the company’s offering includes servicing, modernisation and control cabinet building as...
Open the catalog to page 2Besides this robust industry standard, which characterises all Wachendorff devices, the used encoder offers protection rating IP65, which means that it is also particularly resistant to humidity, and an early warning output provides additional safety. Wachendorff also supplies accessories, such as torque supports, connectors and couplings. The very latest addition to the programme is an encoder with a 15 mm blind hollow bore shaft. It even offers IP67 and was designed for extreme shaft loads. Image 4-5: Since the encoders are totally exposed, they need to be particularly impervious to external...
Open the catalog to page 3Image 7: Plant Manager Thorsten Klöne is responsible for installation development at Kistner. Image 8: Wachendorff encoders measure the exact feedrate to allow precise regulation of the motor drive by the control unit. Image 9-10: Once the wire has passed through the annealing unit, it is once more wound onto coils and processed further. Image 11: Mechanised wire drawing is not feasible without high-performance control equipment. Any Questions? Just call +49 (0) 6722/9965-242, send us an E-Mail at [email protected] or call your local distributor: www.wachendorff-automation.com/distri Your distributor:...
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