

Overview: The document discusses the modernization of an elevator system in Duisburg's municipal utilities power stations, focusing on the challenges and solutions involved in upgrading the control unit while retaining the existing elevator and DC motor.
Specifications: The elevator travels at 3 m/s and is crucial for accessing the visitors' platform over 180 meters high. The control unit is located 220 meters away from the motor, posing technical challenges due to the long cable lengths.
Procedures: The modernization involved replacing the outdated control unit from the 1980s with a new system designed by Emotron, commissioned by Otis. The project required a custom solution to transmit encoder signals over 220 meters without loss.
Technical Challenges: The primary challenge was the reliable transmission of 1Vss encoder signals over a long distance. Wachendorff Automation provided a sine-wave encoder adapted to operate with a 15V supply voltage and special resistors to overcome interference.
Solutions and Innovations: Wachendorff Automation's custom encoder solution was implemented quickly and cost-effectively due to their integrated operations at the Geisenheim site. The encoder is robust, with a high protection rating of up to IP67 and a service life of approximately 11 years.
Collaboration: The project was a collaborative effort between Otis, Emotron, Wachendorff Automation, and the municipal utilities company, highlighting effective cooperation among specialists.
Visuals: Images included in the document depict the spiral staircase, the view from the platform, the emblematic tower, the new control system, and the team involved in the project.
Contact Information: Wachendorff Automation GmbH & Co. KG, Industriestrasse 7, D-65366 Geisenheim. Tel: +49 (0) 67 22 / 99 65 - 25, Email: [email protected], Website: www.wachendorff-automation.com
• Accurate determination of speed • Cost-effective custom solution • Fast realisation • Purposeful cooperation of specialists • Robust and accurate
Open the catalog to page 1Challenge at a lofty height Control unit and motor at a distance of over 220 metres It can be seen from far away: the emblem of the City of Duisburg, the chimney of the municipal utilities’ power stations 1 and 2, built in 1967 by the harbour to generate power and heat for district heating from anthracite. The shared chimney of the two coal power stations consists of three flues located in close proximity, with a further tube between them. In that tube, an elevator travels at a speed of 3 m/s, carrying visitors and employees to the vertiginous height of over 180 metres. From the visitors’ platform,...
Open the catalog to page 2Application Advisor in the Technical Support Department at Wachendorff Automation. “Instead of the usual supply voltage of 5 V, the encoder operates with 15 V in this instance, and it has been terminated with special resistors,” adds Götz Benczek from Emotron. Custom solutions such as this are not unique for Wachendorff Automation. That they can be realised speedily and costeffectively is mainly due to the fact that at Wachendorff the majority of the employees operate under one roof at the Geisenheim site, from manufacturing to technical support and product management. Only the sales operation...
Open the catalog to page 3Image 5 Emblem: The tower has been seen as Duisburg’s emblem since 1967. The three flues and the elevator tube in the middle represent an impressive eye-catcher when lit up by green floodlights at night. Image 7 and 8 WDG/From above - engine room: The Wachendorff Automation encoder at its operating site high over the roofs of the city. Image 6 Control system: The new control cabinet with the DC power supply and the elevator control unit. Image 9 Team: Employees from von Otis, Emotron, Wachendorff Automation and the municipal utilities company have jointly brought the unusual project to a successful...
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