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Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z

Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z

Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z

Product catalog summary

Product Overview

The SZG93 WDG incremental draw-wire system by Wachendorff Automation GmbH & Co. KG is designed for precise length measurement in harsh industrial environments. Typical applications include lifts/elevators, lifting platforms, theatre stages, forklifts, and cranes. The system features a compact design allowing installation in tight spaces and offers high flexibility in mounting options.

Specifications

  • Measurement Range: 0 mm up to 2,500 mm
  • Resolution: Dependent on encoder type, up to 50 pulses/mm with 4x edge evaluation. Specific encoder resolutions include:
    • WDG 40Z with 200 PPR: 1 pulse/mm
    • WDG 40Z with 1000 PPR: 5 pulses/mm
    • WDG 40Z with 2000 PPR: 10 pulses/mm
    • WDG 40Z with 2500 PPR: 12.5 pulses/mm
  • Electrical Output: Two channels (A follows B) shifted by 90°. Output types:
    • H24: 10 VDC to 30 VDC, push-pull, 40 mA per channel
    • H05: 4.75 VDC to 5.5 VDC, push-pull, 40 mA per channel
  • Deviation: Less than 0.02% of the final value
  • Measuring Wire: 0.48 mm thick nylon-coated high-grade steel wire with eye connection; max wire speed 7.5 m/s; pull-out strength approx. 0.4 kg
  • Housing: Glass fiber reinforced ABS plastic
  • Weight: 0.817 kg including encoder
  • Life Expectancy: At least 10 million cycles
  • Operating Temperature: -20 °C to +80 °C
  • Storage Temperature: -30 °C to +80 °C
  • Protection Rating: IP65 encoder ready-mounted

Features and Benefits

  • Exceptionally rugged length sensor suitable for harsh environments
  • Highly precise mechanics for reliable and accurate length measurement
  • Intelligent spring suspension and nylon-coated stainless steel wire ensure long service life
  • Pre-installed encoder simplifies installation
  • Multiple mounting directions available: wire exit up (UP), down (DN), front (FR), back (BK)

Ordering Information

The product is ordered using a structured code format: SZG93 - [Measurement Range] - [Wire Type] - [Mounting Direction] - [Output] - [Resolution]

  • Measurement Range: e.g., 2500 for 2,500 mm
  • Wire Type: N for nylon-coated high-grade steel wire
  • Mounting Direction: UP, DN, FR, BK
  • Output: H24 (10-30 VDC HTL) or H05 (4.75-5.5 VDC TTL)
  • Resolution: 01 (1 pulse/mm), 05 (5 pulses/mm), 10 (10 pulses/mm), 12 (12.5 pulses/mm)

Example order: SZG93 - 2500 - N - UP - H24 - 05

Encoder Details

  • Encoder type: WDG 40Z series with various pulse per revolution (PPR) options
  • Channels: Two channels A and B shifted by 90° plus inverted signals
  • Connector: 7-pin axial connector with defined pin assignments (B=4, A=3, GND=1, +UB=2, Error=6)
  • Custom encoder configurations available upon request

Mechanical and Electrical Installation

  • Mounting must be performed by qualified personnel only
  • System housing dimensions and cable routing depend on cable diameter and operating temperature
  • Electrical connections and pin assignments are standardized for compatibility
  • Shielding and grounding instructions provided to ensure signal integrity

Safety and Usage Notes

  • Designed exclusively for industrial environments
  • Not intended for safety-related applications
  • Operating temperature and storage temperature ranges must be respected

Additional Technical Data

  • Pull-out strength of measuring wire approx. 0.4 kg
  • Maximum wire speed 7.5 m/s
  • Life expectancy minimum 10 million cycles
  • Weight approx. 0.817 kg including encoder

Contact and Support

For technical support and custom configurations, contact Wachendorff Automation GmbH & Co. KG via phone, fax, or email as provided.

See more

Catalog excerpts

Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z-1

MflCHENDORFF Automation GmbH & Co. KG Wachendorff Automation GmbH & Co. KG IndustriestraBe 7 • D-65366 Geisenheim Tel.: +49(0) 6722/99 65-25 • Fax: +49(0) 6722/99 65-70 E-Mail: [email protected] • www.wachendorff.de Draw-wire system SZG93 WDG incremental • Exceptionally rugged length sensor • Measuring range: 0 - 2.500 mm • Output: incremental signals • IP65 encoder ready-mounted www.wachendorff-automation.com/szg93wdginc The draw-wire encoder SZG93 was developed for use in harsh environments. The various methods of installation mean high flexibility. It can be used even where space is tight, thanks to its compact dimensions. The SZG93 can be mounted quickly and with its highly precise mechanics provides reliable accurate length measurement. The intelligent spring-suspension and the nylon-coated stainless-steel wire cable guarantee long-service life, even in difficult operating conditions. The encoder is already installed. Typical areas of application include: lift/elevators, lifting platforms, theatre stages, fork lifts and cranes. Measurement ranges: 0 mm up to 2.500 mm Resolution Measurement ranges: Various, depending on encoder up to 50 pulses/mm at 4 x edge evaluation WDG 40Z with 200 PPR = Resolution: 1 pulses/mm Electrical Output: 2 channels (A follows B) are shifted by 90°. H24 = 10 VDC up to 30 VDC, pushpull, 40 mA per channel H05 = 4,75 VDC up to 5,5 VDC, pushpull, 40 mA per channel Deviation: Less than 0.02 % of the final value. Measuring wire: 0.48 mm of thick nylon coated high-grade steel wire. (incl. coating) Wire connection: eye, see drawing max. wire speed: 7.5 m/sec. Pull out strength: approx. 0,4 kg System-unit housing: Glass fiber reinforced ABS plastic Weight: SZG incl. encoder 0,817 kg Life expectancy: at least 10 million cycles All details in mm and dependent on the encoder configuration. Operating temperature: -20 °C up to +80 °C Storage temperature: -30 °C up to +80 °C 2016-10-05 / Errors and modifications reserved.

 Open the catalog to page 1
Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z-2

MflCHENDORFF Automation GmbH & Co. KG Example of the order of a Draw-wire system: SZG93 - 2.500 - N - UP - H24 - 05 Draw wire system 2.500 mm measurement range; nylon coated high-grade steel wire wire exit up incl. incremental encoder 40Z with channels: A follows B, signal output: H24 = 10 VDC up to 30 VDC, HTL connector 7-pin, axial Resolution 5 pulses/mm 1 if you enter here 01,05, 10 or 12 you will get a ready-mounted encoder; Order number: WDG 407-7777-ABN-H24-S2 (pulses/mm): For resolution 1 pulses/mm = 200, 5 pulses/mm = 1000, 10 pulses/mm = 2000 and 12,5 pulses/mm = 2500 with the followig...

 Open the catalog to page 2
Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z-3

MflCHENDORFF Wachendorff Automation GmbH & Co. KG IndustriestraBe 7 • D-65366 Geisenheim Assembly instructions shaft encoder, Notice de montage codeur rotatif a arbre plein, eMail: [email protected] Instrucciones de montaje encoder ad albero pieno, istruzioni di montaggio encoders de eje saliente. www.wachendorff-automation.de Kabel 0 cable, Cable, Cable, cavo Gewinde (8.8) Screw thread, Filet, Rosea, filetto Fruhwarnausgang Early-warning output Sortie d’alerte Salida de advertencia prematura uscita di preavvertimento Abstand zu Storquellen! Distance to sources of interference! Distance aux...

 Open the catalog to page 3
Assembly instructions draw-wire system SZG93 with incremental encoder WDG 40Z-4

Schaltung Circuit Couplage Conmutación collegamento Stecker, connector, Fiche, Conector, spina * Schirm Shield Ecran Malla Schermo www.wachendorff-automation.de www.wachendorff-automation.com WH: weiss, white, blanc, blanco, bianco BN: braun, brown, brun, marrón, marrone GN: grün, green, vert, verde, verde YE: gelb, yellow, jaune, amarillo, giallo GY: grau, grey, gris, gris, grigio PK: rosa, pink, rose, rosa, rosa RD: rot, red, rouge, rojo, rosso BK: schwarz, black, noir, negro, nero BU: blau, blue, bleu, azul, blu VT: violett, violet, violet, violeta, violetto Litze: Litze, Flex, Toron, Cordón,...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.