DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS
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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 1

DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS TORQUE FOR HEAVY DUTIES

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 3

VULKAN Drive Tech is a brand of the VULKAN Group with more than 130 years of experience in the design and manufacture of couplings, mounts and high-performance braking systems for demanding industrial drives. TORQUE FOR HEAVY DUTIES – WORLDWIDE VULKAN Drive Tech – that means five production sites, 18 companies and more than 50 agencies on all five continents. This ensures that our technical expertise and service are available on site worldwide. TORQUE FOR HEAVY DUTIE

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 4

INDUSTRIAL APPLICATIONS VULKAN Drive Tech offers a range of solutions for industrial drives and brake systems. Hereby the technical know-how is centered on more than 20 different application types within six different industrial market segments. OIL & GAS – Onshore & offshore plants involve the lar- MINING – Stackers, reclaimers, regenerative conveyors ge-scale use of compressors, blowers, pumps and fans within the belt, mills and crushers are just a few examples of the heavy duty processing chain of fluids and gasses. Our torsional flexible & tor- machinery that requires specific high...

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 5

CUSTOMER BENEFITS Our mission is to offer our customers the most reliable products, with the right level of customization, state-of-the-art design, delivered within the requested time, supported by local service closest to where it is needed. Choosing VULKAN Drive Tech means to choose innovation, technological leadership, and highly specific solutions with maximum customer benefit. TAILOR-MADE SOLUTIONS – We propose to our customers diversified systems solutions that can respond positively to their requirements in terms of products features, custom solution design, and the operating...

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 7

Application Requirements FLUID COUPLINGS ELECTROMAGNETIC BRAKES ELECTROHYDRAULIC BRAKES HYDRAULIC BRAKES RAIL CLAMPS Product Range Product Application Range Drive Solutions for Belt Conveyors, Stackers and Reclaimers VULKAN Drive Tech

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 8

VULKAN Drive Tech Drive Solutions for Belt Conveyors, Stackers and Reclaimers

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 9

Iron ores, coal, precious minerals and similar materials need to be transported from mines to different points of use – such as processing plants or stocking piling – for sea transportation to other end users. Conveyor belts, stackers and reclaimers are the main machinery used for this purpose. The expected performances of these applications are extremely high and require powerful and reliable drives with power ratings up to 10,000 kW and transportation capacity up to 15,000 tons per hour. Couplings are generally installed onto either high speed and low speed shafts of the drive train in...

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 10

To face all of these requirements, VULKAN Drive Tech has product portfolio that is specific for belt conveyors applicatio torsional flexible couplings, torsional rigid couplings, service and backstops focusing on the following three major key a Efficiency To minimise service and machinery lay down costs, VULKAN Drive Tech has developed fluid couplings with specific slip index, optimized for belt conveyor applications and couplings with special elastic elements that are made of chemical contamination resistant materials. These increase the lifetime of the products considerably. Brakes are...

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 11

s developed an extensive ons, including fluid couplings, and emergency brakes aspects: Design Couplings, brakes and backstops have an extremely high interaction rate within the design of a conveyor belt drive train. VULKAN Drive Tech provides specific designs to closely match the integrated installation of couplings and brakes (or backstops), with a view to optimising product performances. State of the art engineering, 3D CAD tools, in-house testing are the foundation of VULKAN know-how. Drive Solutions for Belt Conveyors, Stackers and Reclaimers VULKAN Drive Tech

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 12

SOLUTIONS Product portfolio VULKAN Drive Tech Drive Solutions for Belt Conveyors, Stackers and Reclaimers

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 13

FLUID COUPLINGS PAGE 12 ELECTROMAGENTIC BRAKES PAGE 14 ELECTROHYDRAULIC BRAKES PAGE 16 HYDRAULIC BRAKES PAGE 18 RAIL CLAMPS PAGE 20 Drive Solutions for Belt Conveyors, Stackers and Reclaimers VULKAN Drive Tech

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 14

FLEXOMAX Nominal Torque Range: 3 – 1,288,800 Nm FLEXOMAX FLEXOMAX is a family of torsional flexible couplings which are used for high speed shaft installation. It is characterized by claw design and shaft to shaft design together with custom versions for radial removability without the connected machinery. VULKAN Drive Tech Drive Solutions for Belt Conveyors, Stackers and Reclaim

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 15

FEATURES FLEXIBLE COUPLINGS FLEXOMAX G, FLEXOMAX GSN, FLEXOMAX GBN The three different designs available are FLEXOMAX G, FLEXOMAX GSN and FLEXOMAX GBN; each of which is developed to fulfill specific requirements in terms of nominal torque transmission, shock loads absorption, axial, radial and angular misalignments capacity. The elastic element of the three designs differs as regards material and geometry and this means that it complies with even the most demanding application requirements. FLEXOMAX is available in more than 30 different versions and 50 different sizes. This ensures it will...

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DENFLEX Nominal Torque Range: 1 – 560 kNm DENFLEX DENFLEX is a tooth gear coupling that is torsionally rigid and used for synchronous torque transmission. The tooth gear profile allows the transmission of high torque values within minimum sizing of the coupling and compensates axial, radial and angular misalignments with low reaction forces generation. VULKAN Drive Tech Drive Solutions for Belt Conveyors, Stackers and Reclaimer

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DRIVE SOLUTIONS FOR BELT CONVEYORS, STACKERS AND RECLAIMERS - 17

FEATURES RIGID COUPLINGS It is particularly suitable for low speed shaft applications where high torque within limited size and weight is mandatory. The modular design of its components allows a huge variety of design compositions, which in turn fit even the most demanding applications. The tooth profile is the core of this coupling and DENFLEX features a specific design that guarantees the minimum surface contact area between teeth. This ensures that friction and the consequent wearing of the parts is reduced, hence increasing the lifetime of the product. The spline design of the tooth...

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