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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry

Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry
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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry

Product catalog summary
Overview: The document provides comprehensive specifications and guidelines for various heating elements and systems, including tubular, immersion, and screw plug heaters, as well as temperature control units. It covers material compatibility, construction details, applications, and safety standards.
Specifications: Detailed specifications are provided for heating elements, including power ratings, voltage requirements, dimensions, and materials such as Incoloy and AISI stainless steels. The document categorizes specifications by material standards and includes information on power density and construction finishes.
Materials and Construction: Heating elements are constructed from materials like Incoloy and stainless steel, each offering specific thermal and corrosion resistance properties. Construction details include finishes like scoured and passivated (SP).
Applications and Recommendations: The document outlines applications for heating elements in industrial ovens, drying cabinets, and fluid heating systems. It provides guidance on selecting heaters based on liquid type, volume, temperature, and installation conditions.
Installation and Connection: Information on electrical connections, including threaded terminals and cable connections, is provided. The document also details fixing accessories for secure installation.
Immersion Heaters: Immersion heaters are discussed with emphasis on their use for direct liquid heating. The document provides a formula for estimating required power based on fluid volume and temperature change.
Safety and Standards: Safety factors and compliance with standards like EN 1092-1 and PED 97/23/EC are mentioned. The document advises on maximum pressure and temperature conditions for safe operation.
Temperature Control Solutions: Vulcanic offers temperature control solutions, including sensors and controllers, designed to integrate with immersion heaters for efficient management.
Product Variants: Multiple product variants are detailed, catering to different industrial heating needs with specific power, voltage, and dimensional specifications.
Fluid Circulation Heaters: Specifications for fluid circulation heaters include power ratings, construction materials, and applications for heating water, fuel, and oil in pipework systems.
Flange Immersion Heaters: Designed for heating superheated steams and compressed gases, these heaters comply with European directives and offer explosion protection options.
Control Systems: Various control panel options are available, ensuring precise temperature management and compliance with EU standards.
Temperature Probes and Thermocouples: Detailed specifications for PT100 probes and thermocouples are provided, highlighting their construction, temperature ranges, and customization options.
Sealing Glands and Temperature Controllers: The document covers sealing glands for various applications and temperature controllers for precise thermal management.
Solid State Relays and Power Units: Specifications for solid-state relays and power units include high switching rates and control of output power, suitable for single and three-phase applications.
Vulcatherm® Temperature Control Units: These units are designed for heating, cooling, and controlling mediums in closed loops, with features like centrifugal pumps and PID controllers.
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Catalog excerpts

Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-1

ELECTRICAL HEATING AND COOLING

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-2

You have an issue ... let us solve it I Vulcanic, your worldwide local partner I

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-3

Page Page Page Explosive atmospheres guide Heating elements Screw plug immersion heatersFlange Immersion heaters > Ceramic core elements > Page Page Page > Page Removable immersionheatersPTFE immersionheaters > Low flow fluid inlineheaters Fluid circulation heaters > Page Flange immersion heaters > Process circulation Finned strip heaters Switch cabinet heaters Industrial radiators > Page Industrial air ductheaters Ceramic band heaters Fan heatersAir duct heaters > Page Disc heatersSheathed mica strip heaters > Page Cast iron platesHeating plates > Page Heating hoses > Page Pipe tracingSilicone...

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-4

VULCANIC ATEX OFFER3BASICS ABOUT ATEX EXPLOSION PROOF PROTECTION4-5HEATING ELEMENTS6-8HEATING ELEMENTS SQUARE-SECTION HEATING ELEMENT9IMMERSION HEATERS10-12SCREW PLUG IMMERSION HEATERS1311/2 SCREW PLUG IMMERSION HEATERS14-18SCREW PLUG IMMERSION HEATERS ACCESSORIES19 M 45 SCREW PLUG IMMERSION HEATERS20-21M 77 SCREW PLUG IMMERSION HEATERS22-23CERAMIC CORE ELEMENTS ACCESSORIES FOR M 45 & M77 IMMERSION HEATERS24 ACCESSORIES FOR M45 & M77 IMMERSION HEATERS25 VULCALOYԮ IMMERSION HEATERS26LOW POWER FLANGE IMMERSION HEATERS27-28 PTFE IMMERSION HEATERS29-30REMOVABLE IMMERSION HEATERS31-33DRUM HEATERS34-35FLUID...

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-5

VULCANICATEXOFFER 3 CARTRIDGES FLANGEDIMMERSIONHEATERSFLUIDCIRCULATIONHEATERS TEMPERATURECONTROLUNITS HEATINGTAPES > SELF-CONTROLLED HEATING ELEME N SCREWPLUGIMMERSIONHEATERS CONVERTERS HIGHPOWERHEATINGRODSPROBESRADIATORS DUCTHEATERS THERMOSTATS > AllATEXproductsarenotincludedinthiscatalogue.Pleasecontactus Website:http://www.vulcanic.comE-mail:[email protected] Website:http://www.vulcanic.comE-mail:[email protected] size="-2">

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-6

The94/9/CEinstructionimposesomeprescriptionstoequipmentusersandmanufacturersforareawithexplosionrisk. Thisinstructionprovidesinparticular: -theproductagreementbyanotifiedorganism(byECtypeexaminationcertificate),butalsotheagreementofaninsurancesystem ofmanufacturerproductionquality. -theappendingofCE˻markingondifferentproductlabel.Thismarkingmeansthattheproductanswerstheinstructionsrelatingto it:ATEXinstruction,butalsoifnecessaryMachineinstruction,LowVoltageinstruction,etc... -thedistinctionbetweentheexplosiveatmospheresduetothepresenceofgas,vapoursorfog(code:G=Gas)andtheexplosive atmospheresduetopresenceofairmixturewithdust(code:D=Dust).Thedeviceauthenticationproceduresforthistwotypeofdangerousatmospherewillbedifferent,andacorrespondingmarkingG˻orD˻isaffixedontheauthenticateddevicelabel....

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-7

Presence of a gas explosive atmosphere in a durable way > Presence of a gas explosive atmosphere during a normal exploitation > Presence of a gas explosive atmosphere by accident and for short periods >

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-8

Applications:Thetubularsheathedelementisaquasiuniversalsolutionusedfortheheatingofsolids,liquidsorgazviaJOULEEFFECTuptoabout800C.Itcanoperateasimmersionheatersforthefluidheatingthroughnaturalorforcedconvectionlocatedin boresorflangedagainstametallicpart,thesheathedelementallowsthetransferofitsenergyviaconductionorradiation. LENGTH SEALINGWP+ upto6m : > Waterproofsealing.Themoststandardone.Excellentsealingthatguaranteesinsulationincaseofprolongedstorageorapplicationinmoisturecondi-tions.Maximumadmittedconnectiontemperaturea160аC TUBE 6,5-6,8-8-8,510,2-16-18-22(mm) TM : > Costeffectivesolutionoperationaluptoacon-nectiontemperatureof350ذCinenvironnementexemptfrommoisture...

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-9

ConnectionbyM6threadedsteelrodTheelementsareannealed,sothattheusercanbendthemtoshape > the leakage path 8 : N=30 - ؘ10,2 : N = 32 - 16 : N = 38 O VVV VVV Lc= =LN Lc=heatinglength NSealingThreaded terminalInsulating part allowing ؘ8mminAISI321/Din1.4541-2W cm > 2 TMseals ֘8mminIncoloy800/Din1.4876-6W/cm > 2 -TMseals 8mminAISI321/Din1.4541-4W/cm > 2 ؖWP+seals >

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Thesebrackets allowelementsto befixedtoflator slightlyconvex surfacesandper- mitexpansion. Threadednipples ChexagonalPon flats TubeABP/N.inWeight allowawatertightfix- ingoftube26501and 26504.Suppliedwith nutandgasket. Max.pressure:10bar TubeؘMCPFP/N.in Weight Fixingbrackets inchrome-plat- edsteel: ؘ (mm)(mm)(mm)(mm)pack(kg) (mm)(mm)(mm)pack(kg) 55144-04 6.5/6.814x1,522191440,26 > Especiallysuitedtoheatflatandcylindricalsur- faces,theirsquarecross-sectionallowsalarge areaofcontactwiththeobjecttobeheated.This enableslargetransfersofheatandhightemper- atures(max.700ذContheheatingelement). Sheathedelementsareavailableeither...

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ScrewplugimmersionheaterswithadjustablethermostatRoundflangeimmersionheatersVULCALOYflangeimmersionheaters High-outputflangeimmersionheaters VerticalimmersionheatersScrewplugimmersionheaterswithremovableheatingelements CeramiccoreelementsPTFETankbottomheatersDrumheaters Screwplugimmersionheaters Fluidcirculationheaters > Website:http://www.vulcanic.comE-mail:[email protected] size="-1">

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Vulcanic Catalogue : Electrical Heating and Cooling solutions for industry-13

Electricimmersionheatersareespeciallysuitableforheatingfluidsvianaturalorforcedconvection.Theyaremainlyusedforwaterheaters,heatingtanksandforfluidcirculationheaters. Dependingontheapplication,theyexistindifferentmaterials. Theirlayoutofheatingelementsallowsanoptimumheatexchange. > Animmersionheaterisdesignedtoheataliquiddirectly.Theheatingelementsareindirectlycontactwiththeliquidtobe heated.Themainrisksmayexistifthewrongimmersionheaterischo-senare: -heatingtimetoolong:powertoolow. -heatingtimetooshort:oversizedelectricalinstallation.-destructionofthefluidtobeheated:thefluiddoesnottoleratethepowergivenoffbytheimmersionheater:itburns.-destructionoftheimmersionheater:theimmersionheaterwillnotwithstandthefluidtobeheated;itisaffectedbyseverecorrosion....

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) ) 2 2 cm Brazed Welded Load(w/ Steel Galvanisedsteel Nickel-platedcopper StainlesssteelAISI321 StainlesssteelAISI316L VLY/AISI904L Pyrex Teflon Incoloy800Incoloy825 Brazed Welded Load(w/cm Steel Galvanisedsteel Nickel-platedcopper StainlesssteelAISI321 StainlesssteelAISI316L VLY/AISI904L Pyrex Teflon Incoloy800Incoloy825 >

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.