1. Catalogs
  2. VTDRIVssE Technology Limited
  3. VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual

VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual

VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual
1 / 81 PagesView full catalog

VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual

Product catalog summary
Foreword: The TS-I series synchronous servo drive is engineered for high performance and reliability in injection molding machines, featuring advanced digital control for precise vector, position, and speed management.
High Reliability Design: Compliant with international standards like IEC61800 and UL508C, the drive ensures safety and electromagnetic compatibility, with a unified hardware and software design, built-in braking units, and a shared DC bus.
Adaptability Design: Supports external heatsink mounting, compact structure, and comprehensive system protection, operating within a wide voltage range with precise current detection and independent power supply options.
Customized Functions: Offers multiple function code display modes and encryption options, supporting user-defined parameter displays and secondary development through expansion ports.
Safety Precautions: Emphasizes critical safety measures for use, installation, wiring, operation, and maintenance, highlighting the importance of qualified personnel handling the drive.
Installation and Wiring: Provides detailed instructions for safe installation and wiring, including grounding requirements and precautions against electric shock and fire hazards.
Operation and Maintenance: Guidelines include ensuring proper wiring and cover installation before powering the drive, with maintenance procedures emphasizing residual voltage discharge and qualified electrician inspections.
Receiving and Inspection: Users should verify the drive model, check for damage, and ensure all fasteners are secure upon delivery.
Chapter 1: TS−I Series Servo Drive Introduction
  • Product Model Description: Information on the drive series, power supply class, power class, and software/hardware versions.
  • Technical Parameters: Lists various models with specifications like input voltage, power supply capacity, input/output current, and overload capacity.
  • Product Components: Includes components like dust guard, mounting hole, cooling fan, operation panel, and heatsink.
  • Mounting Dimensions: Detailed dimensions and weights for different models.
  • Braking Resistor Models: Specifications for braking units and resistors.
Chapter 2: Installation and Connection of Servo Drive
  • Installation Environment: Guidelines for installation sites, avoiding oil mist, metal powder, hazardous gases, and ensuring proper ventilation.
  • Mounting Direction and Space: Instructions for vertical mounting and maintaining clearance for cooling.
  • Operation Panel and Cover Removal/Mounting: Step-by-step instructions for removing and mounting operation panels and covers.
  • Connection of Drive and Peripheral Devices: Diagram and description of connections including power supply, contactor, input AC reactor, and grounding.
Chapter 3: Digital Actuator Button, Display, and Motor Learning
  • Operation Panel Introduction: Overview of the operation panel and its indicators.
  • Menu Style and Password Operation: Details on navigating the menu and using password protection.
  • Running for the First Time: Instructions for initial operation and commissioning of the servo pump.
Chapter 4: Parameters and Debugging of Servo Drive
  • Basic Menu Function Codes: A list of function codes for configuring the servo drive.
  • Multifunctional Terminal Definitions: Definitions for multifunctional terminals and relay outputs.
Chapter 5: Alarm and Diagnosis of Servo Drive
  • Faults and Solutions: Common faults and troubleshooting procedures.
Chapter 6: Debugging, Selection, and Function Application
  • Debugging Process: Answers to common questions during debugging.
  • Component Selection: Method for selecting main components for the injection molding machine electrolytic mixing system.
Specifications and Recommendations:
  • RCCB Installation: Use a B type RCCB with a leakage current setting of 300mA.
  • Contactor Usage: Limit contactor tripping to a maximum of 10 times per minute.
  • Braking Resistor: Install a thermal protection relay to prevent overheating damage.
  • Input Reactors: Use AC or DC reactors if the power supply capacity exceeds 600kVA.
  • Noise Filters: Install input and output noise filters to reduce interference.
  • Thermal Protection: Use thermal protection relays when one drive controls multiple motors.
  • Output AC Reactor: Recommended for cable lengths over 100m.
Wiring and Connection Guidelines:
  • Power Supply Wiring: Ensure correct phase and voltage matching with the drive's nameplate.
  • Motor Wiring: Avoid short circuits and ensure proper grounding.
  • Grounding: Grounding resistance should be less than 10 ohms.
  • Interference Countermeasures: Use short connections for noise filters and shielded cables for signal wires.
Peripheral Device Models: Detailed specifications for various drive models, including circuit breaker and contactor ratings, terminal screw tightening torque, and wire specifications.
Control Circuit Terminals: Descriptions of terminal functions, including RS485 and CAN communication terminals, digital and analog inputs/outputs, and relay outputs.
Installation Diagrams: Includes schematic diagrams for control board connections and wiring modes for multifunctional input/output terminals.
Installation and Connection of Servo Drive
  • Jumper Function Description: Functions of various jumpers on the control panel.
  • Installation Cautions: Guidelines for installing the servo motor and pressure sensor.
  • Operation Panel and Indicators: Includes various indicators and buttons for controlling and monitoring the servo drive.
  • Menu Structure: Organized into a two-level structure with various groups and function codes.
  • Menu Modes: Different menu modes are available for various operations.
  • Password and Key Operations: Password protection and key locking features are available to secure settings.
  • Operation Panel Display: The operation panel can display various statuses, including stopping and running parameters, fault and alarm statuses, and menu navigation.
Overview: This document is a user manual for the TS-I Electrical-Hydraulic Synchronous Servo Drive used in injection molding machines, providing detailed instructions on setting parameters, restoring factory settings, and configuring the servo drive for optimal performance.
1. Specifications and Settings:
  • DC Bus Voltage: The DC bus voltage is displayed as 543V during stop.
  • Factory Settings Restoration: Parameters in the P area can be restored to factory settings using P0.01=3, excluding motor parameters (F9 group).
  • Frequency and Password Settings: Frequency can be set using P0.05=25.00Hz. User passwords can be set and verified.
2. Initial Setup and Operation:
  • First-Time Running: Includes setting motor parameters, analog calibration, and test running the injection molding machine.
  • Motor Tuning: Set motor parameters according to the motor nameplate and perform tuning.
  • Running Direction Confirmation: Set P0.05=20rpm to check motor direction and adjust if necessary.
3. Configuration and Tuning:
  • Servo Pump Configuration: Set oil pressure control mode and command channels.
  • Pressure Flow Marking: Set max output pressure and flow.
  • PID Control for Oil Pressure: Adjust PID parameters to stabilize pressure.
4. Parameters and Debugging:
  • Function Code Parameters: Detailed list of function codes, their meanings, factory settings, and setting ranges.
  • Analog Reference Parameters: Configuration for AI1 to AI3 and DI analog value input curves.
Overview: This document is a technical manual for the TS-I Electrical-Hydraulic Synchronous Servo Drive used in injection molding machines, covering parameters, debugging, alarms, diagnostics, and troubleshooting procedures.
1. Input Parameters:
  • AI Parameters: Defines minimum voltage values for AI1, AI2, and AI3 inputs.
2. Output Parameters:
  • Multi-function Output: Includes settings for Y1, Y2/DO, Relay 1, Relay 2, AO1, and AO2 terminals.
  • Gain and Bias: Configurations for AO1 and AO2 gain and bias.
3. Pump Control Parameters:
  • Plunger Pump: Settings for single or dual pump types.
  • Multi Pump Control: Parameters for pump merging, splitting, and control modes.
4. Motor Parameters:
  • Motor Specifications: Details on motor type, poles, rated velocity, power, current, voltage, and torque.
  • Inductance and Resistance: Parameters for Q and D axis inductors, stator resistance, and rotor resistance.
5. Control Parameters:
  • Carrier Frequency: Settings for frequency and automatic adjustment options.
  • Overload Alarms: Configurations for motor overload detection levels and times.
6. Fault and Alarm Parameters:
  • Fault Masking: Options for masking and alarm settings for various fault types.
7. Enhanced Function Parameters:
  • Speed Oscillation Limits: Defines low and high limits to avoid speed oscillations.
  • Parameter Copy: Functions for uploading and downloading parameters.
8. Communication Parameters:
  • Baud Rate and Data Format: Settings for communication speed and data format.
9. Torque Vector Control:
  • Output Torque: Maximum and minimum output torque settings.
10. Fault Record Parameters:
  • Fault Records: Logs of fault types, bus voltage, and current during faults.
11. Product Identity Parameters:
  • Software and Serial Numbers: Information on software versions and manufacturing barcodes.
12. Display Parameters:
  • Temperature and Voltage: Displays for heatsink temperature and reference voltages.
13. Reference Pressure and Flow Parameters:
  • Adjustment Coefficients: Coefficients for reference pressure and flow adjustments.
14. Multifunctional Terminal Definitions:
  • Terminal X: Definitions for functions such as communication enable, fault reset, and motor temperature input.
  • Relay and Y Terminal: Definitions for outputs like servo running signals and cooling fan control.
Overview: The document is a user manual for the TS-I Electrical-Hydraulic Synchronous Servo Drive used in injection molding machines, covering parameters, debugging, alarms, diagnostics, and troubleshooting procedures.
1. Parameters and Debugging:
  • Analog Value A0 Output: Defines the multifunction analog value A0 output.
2. Alarm and Diagnosis:
  • Faults and Solutions: Lists various failure codes, descriptions, potential causes, and solutions.
3. Troubleshooting Procedures:
  • Guidance on addressing common issues during the debugging process.
4. Debugging, Selection, and Function Application:
  • Common Questions: Addresses frequently asked questions during the debugging process.
Specifications and Procedures: Discusses the operation of fans in different power classes of drives and troubleshooting motor issues.
Troubleshooting Motor Issues: Reasons for motor non-rotation and drive command issues.
System Pressure and Stability: Reasons for system pressure not increasing and instability at high levels.
Analog Input Issues: Addressed by checking input types and jumper settings.
Component Selection for Injection Molding Machine: Guidelines for selecting main components based on system flow, pressure, and motor speed.
Multi Pump Control Methods: Discusses merged flow and split/merged flow methods for multi pump control.
Contact Information: Contact details for Shenzhen VTdrive Technology Co., Ltd. are provided for further assistance.
See more

Catalog excerpts

VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-1

TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine

 Open the catalog to page 1
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-3

Foreword TS−I series synchronous servo drive is a high performance and highly reliable servo drive with high responding speed for electrolytic mixing system of the injection molding machine. The product is based on a flexible digital control module that uses high performance DSP, which realizes high performance vector control, precision position and speed control, non-linear weak magnetic high speed control and position calibration space vector low speed control for each kind of control algorithm and software for servo motors. In the meantime, in order to meet the high speed and high precision...

 Open the catalog to page 3
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-4

High Reliability Design □ Meeting the Relevant International Product Standards IEC61800−2 IEC61800−3 IEC61000−6 IEC61800−5−1 UL508C General requirements–Rating specifications for low voltage adjustable frequency a.c. power drive systems EMC product standard including specific test methods Electromagnetic compatibilityEMC–Part6:Generic standards Safety requirements –Electrical, thermal and energy UL Standard for Safety for Power Conversion Equipment Unified design of hardware interfaces: Unified design of control board, button/shuttle type operation panel facilitates the operation and maintenance....

 Open the catalog to page 4
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-5

Independent power supply for control: The drive provides an independent DC input interface. External UPS power supply can be connected to the drive through an option card. It is applicable to the applications of oilfield, chemical industry and printing and dyeing industry. Power-up self-detection function: It realizes the power-up detection on the peripheral circuit, such as motor grounding, disconnection, greatly improving the system reliability. Comprehensive system protection function: software/hardware current limiting protection, overcurrent and overvoltage protection, grounding short circuit...

 Open the catalog to page 5
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-6

Customized Functions □ Multiple Function Code Display Modes X bASE: Basic menu mode, displays all the function codes. FASt : Fast menu mode,display the common parameters to be used in the commissioningis especially suitable for the naive users. ndFt: Non-factory setting menu mode, it only displays the function codes different from the leave-factory values to facilitate the inquiry and commissioning. LASt: Last change menu mode, it displays the 10 functions codes that are recently changed and P0.02 to facilitate the inquiry and commissioning. User can define the function codes for inquiry and...

 Open the catalog to page 6
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-7

Safety Precautions Description of safety marks: Danger: The misuse may cause fire, severe injury, even death. Note: The misuse may cause medium or minor injury and equipment damage. This series synchronous servo drive is used to control the 3-phase (single phase) permanent magnetic synchronous motor (PMSM), cannot be used for single-phase motor or other applications. Otherwise, drive failure or fire may happen. This series of drive cannot be simply used in the applications directly related to the human safety, such as the medical equipment. This series of drive is produced under strict quality...

 Open the catalog to page 7
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-8

Wiring Danger The wiring must be conducted by qualified electricians. Otherwise, electric shock may happen or drive damage. Before wiring, confirm that the power supply is disconnected. Otherwise, electric shock may happen or fire. The PE terminal must be reliably grounded, and should use the third grounding method for grounding the PMSM motor at equal voltage potential, otherwise, the drive enclosure may become live. Please do not touch the main circuit terminals. The wires of the main circuit terminals must not contact the drive enclosure. Otherwise, electric shock may happen. The connecting...

 Open the catalog to page 8
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-9

Operation Danger Power supply can only be connected after the wiring is completed and the cover is installed. It is forbidden to remove the cover in live condition; otherwise, electric shock may happen. When auto failure reset function or restart function is enabled, isolation measures shall be taken for the mechanical equipment, otherwise, personal injury may be caused. When the drive is powered on, its terminals are still live even when it is in stop state. Do not touch the drive terminals; otherwise electric shock may happen. The failure and alarm signal can only be reset after the running...

 Open the catalog to page 9
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-10

The circuit boards have large scale CMOS IC. Please do not touch the board to avoid the circuit board damage caused by ESD. Others Danger It is forbidden to modify the drive unauthorizedly; otherwise, human injury may be caused. Confirm the following when the goods arrives: Confirm the following when the goods arrive: Items to be confirmed Whether the goods are the drive you ordered? Check if the information in the nameplate is same with that in the order? Whether there is any damage? Check if the package and the unit are damaged in transportation? Whether the fasteners become loosened? If necessary,...

 Open the catalog to page 10
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-13

TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine User Manual Chapter 1 TS-I series Servo Drive Introduction 1.1 Product Model Description The digits and letters in the drive model field on the nameplate indicate such information as the drive series, power supply class, power class and software/hardware versions. 1.2 Product Nameplate Description Product model Input specification Output specification Product barcode

 Open the catalog to page 13
VTdrive TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine Manual-14

TS-I Electrical-Hydraulic Synchronous Servo Drive for Injection Molding Machine User Manual 1.3 A series of models and technical parameters of product Three-phase 400V Constant torque/heavy-duty application servo drive The power supply capacity KVA 5.77 Three-phase AC380V 50Hz/60Hz Allowable voltage range 323V528V Allow the frequency fluctuation ±5% minutes (inverse time Overload capacity TS−I−4T176A and above products are equipped with external DC reactor as standard. Note: the special requirements of the occasion of some peripheral environment and the machine, should increase the level of power....

 Open the catalog to page 14

All VTDRIVssE Technology Limited catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.