VHybrid 360
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VHybrid 360 ROTARY TOOLS Machine for grinding and eroding rotationally symmetric tools

7//// ROTARY TOOLS // CARBIDE AND PCD MACHINING ////////////////^ TWO TECHNOLOGIES. ONE MACHINE. DO YOU WANT TO GRIND CARBIDE TOOLS AND ERODE PCD TOOLS WITH HIGH PRODUCTIVITY? YOU CAN NOW DO BOTH, WITH MORE FLEXIBILITY THAN EVER BEFORE - IN ONE MACHINE! THE NEW VHybrid 360 COMBINES THE STRENGTHS OF AN INNOVATIVE GRINDING MACHINE AND A PROVEN POWERFUL EROSION MACHINE. ALLOWING YOU TO SWITCH BETWEEN THE TWO FUNCTIONS IN NO TIME! ALTOGETHER THAT MAKES FOR TWO HUNDRED PER CENT VOLLMER EFFICIENCY AND PROFITABILITY.

VHybrid 360 - TWO BECOME ONE. ////fm WALL CONCEPT Very rigid, compact construction with optimal accessibility and overview for the operator. ////M SOFTWARE ExLevel Pro and VStandard for a comprehensive range of tools for drills and milling cutters. For greater flexibility and variety. ////M MULTI-LAYER MACHINING Grinding spindle and eroding spindle (bottom) are positioned vertically in the pivot point of the C axis. The result: Reduced machining times thanks to shorter linear-axis travel distances. ////M 8-WAY CHANGER Even greater flexibility for your production processes. Space for eight...

/// GRINDING AND ERODING ON A DIFFERENT LEVEL. Innovative VOLLMER multi-layer machining with two spindles, automatic grinding and eroding wheel replacement is the key to the complete integration of two important tool machining processes. The ingenious arrangement of the grinding and electrode wheel sets precisely in the pivot point of the C axis ensuring you always achieve perfect results. The use of the VHybrid 360 offers complete flexibility as a fully-fledged grinding or erosion machine. Or combine both processes, depending on the tool requirements, to create one highly efficient...

/// TOP SPINDLE: GRINDING Efficient processing of carbide tools with diameters of up to 50 mm*. Different automation options are available. (See page 11) /// BOTTOM SPINDLE: GRINDING AND ERODING Powerful machining of carbide* or PCD tools up to 50 mm* thanks to the high-performance and finely tuned Vpulse edm erosion generator. A range of automation options are available here too. For more information on the specifications, see page 15

/// THE MACHINE CONCEPT For perfect grinding processes, the VHybrid 360 uses the innovative and proven principles of the successful VGrind 360, the world's first grinding machine with two vertically arranged grinding spindles. /// ive-axis CNC grinding machine with innovative kinematics. F Short linear-axis travel distances and swivel ranges for increased efficiency and precision in production /// rinding wheel in the pivot point of the C axis – for G ultra-precise grinding results /// nnovative wall concept with the highest possible rigidity I and outstanding damping thanks to polymer...

As a fully-fledged grinding machine, the VHybrid 360 can produce and sharpen carbide drills and milling cutters with a diameter range of up to 50 mm*. /// igh flexibility due to the option of automatic grinding H wheel replacement with integrated calibration and wear control /// Meaningful automation options for efficient and flexible production //// MACHINING CARBIDE MILLING CUTTERS For more information on the specifications, see page 15 //// MACHINING CARBIDE DRILLS

/...// THE MACHINE CONCEPT To avoid inefficient re-tooling processes, the bottom spindle of the VHybrid 360 has been equipped with a fully-fledged erosion unit. At its core is the Vpulse edm erosion generator, which sets new benchmarks in terms of efficiency and surface quality. /// est surface and cutting edge quality: Finest, ultraB precise erosion pulses enable surfaces up to a roughness of 0.1 μRa, depending on the tool type /// imple dressing of the erosion electrodes thanks to S dressing device /// Maximum efficiency for reduced machining times /// High process reliability across all...

With its outstanding kinematics, the VHybrid 360 is ideal for machining rotationally symmetric tools with diameters of up to 50 mm* /// Precise electrode calibration and wear control for perfect erosion results For more information on the specifications, see page 15 //// MACHINING A PCD STEP DRILL

/// MORE OPTIONS /// Linear scales: Even greater precision thanks to determining the position of the axes /// utomatic gripper compensation as in-process solution: A Maximum precision when loading and unloading tools and reduction sleeves. For less wear and maximum stability /// table, flexibly adjustable steady rest with automatic S stroke ensures optimal grinding results for longer tools //// 8-WAY-CHANGER WITH COOLANT NOZZLES //// EST WITH AUTOMATIC STROKE R ensures optimal grinding result for longer tools

/// INCREASED PRODUCTIVITY One of the key factors in modern tool production is automating the work processes. For the VHybrid 360 too, VOLLMER has meaningful equipment options with which you can make your production processes more precise, faster and more reliable. /// Automatic replacement of up to eight grinding or eroding wheel sets, including coolant supply. Another contribution towards your efficient production productivity /// The HC 4 chain magazine provides space for up to 39 HSK 63 tool holders in a compact design

/// OPERATING CONCEPT A progressive machine demands an equally progressive operating concept. For the VHybrid, proven VOLLMER principles were combined with new features. Thanks to the clever positioning of the control desk, users always have a clear view of both the LCD display and the working area. Operation via the touchscreen or keyboard is simple, intuitive and precise as is typical of VOLLMER. The multifunction handwheel for adjusting a desired axis – independent of the control desk – provides even greater flexibility. The newly developed tool manager makes an important contribution to...

/// ERGONOMIC OPERATION /// Multifunction handwheel for easy axis adjustment /// Height-adjustable and tilting control desk /// Simple management of the grinding wheels and rotary electrodes with the VOLLMER tool manager /// Optimal machine access /// High-quality LCD display, optimal positioning /// Simple touchscreen control //// OOL MANAGER T Simple handling of the grinding and eroding sets with drag and drop //// CONTROL DESK High-quality LCD display with touchscreen and multifunction handwheel 13