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Building Components for Industrial Buildings

Building Components for Industrial Buildings
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Building Components for Industrial Buildings

Product catalog summary
Overview
This document outlines the components used in industrial buildings, focusing on partitions, roof purlins, mezzanine floors, and other structural elements. It highlights the innovative design and manufacturing processes of SADEF building products, emphasizing quality and efficiency.
Specifications
  • Roof Purlins: Available in various profiles such as SIGMA, SIGMA-plus, ZED, CEE, and CEE-plus, designed for optimal strength and weight efficiency.
  • Side Rails: Use similar profiles as roof purlins for compatibility and structural integrity.
  • Eaves Beams: Utilize SIGMA Eaves profiles for specific structural applications.
  • Mezzanine Floors: Employ SIGMA and CEE profiles for robust floor systems.
  • External and Separation Walls: Constructed using SIGMA and CEE profiles for durability and stability.
Design and Detailing
SADEF provides comprehensive design tools and services, including:
  • Computer programs for calculating cold-rolled sections according to Eurocode 3 standards.
  • Production and assembly drawings prepared by SADEF.
  • 24/7 online design and enquiry services.
  • 3D CAD systems with integrated SADEF profile libraries.
Quality and Standards
SADEF products are made from hot-dip galvanized steel sheets, meeting high-quality standards and certifications like ISO 9002, and designed according to Eurocode 3 recommendations.
Advantages
  • Optimal section shape for high stiffness and strength relative to weight.
  • Weight-saving design compared to traditional HR-sections.
  • Pre-engineered accessories for complete structural solutions.
  • Customizable hole patterns for increased functionality.
  • Durable duplex finish with powder coating options.
Applications
SADEF sections are versatile, suitable for roof purlins, side rails, mezzanine floors, and more, offering solutions for both single and double span beams with accessories like cleats and anti-sag bars to enhance structural integrity.
Conclusion
SADEF building products provide innovative and efficient solutions for industrial building components, ensuring high quality, durability, and ease of assembly. Consultation with SADEF's design office is recommended for detailed specifications and custom solutions.
Overview of SADEF Zed Sections
SADEF offers Zed sections for spans up to 18 meters, made from structural steel with different flange widths for nesting at internal supports, optimizing stiffness and strength relative to weight. They offer up to 60% weight savings compared to traditional HR-Sections and come pre-drilled for assembly.
Specifications and Features
  • Minimum length: 500 mm.
  • Optimal shape for high stiffness and strength-to-weight ratio.
  • Customizable hole patterns for increased functionality.
  • Pre-engineered solutions with accessories for roof purlins and side rails.
  • Duplex finish with powder coating available in various RAL colors.
  • Professionally packed for efficient transport and handling.
Beam Systems
SADEF Zed sections can be used as single, double, or continuous overlap beams, with the continuous overlap beam being optimal for material efficiency at central supports. The design office can assist in determining the best beam system for specific applications.
Quick-Assembly (QA) System
The QA system facilitates faster and safer assembly of overlapping beams through a unique perforation pattern, reducing assembly time and complexity, and includes a new standard cleat design for efficient installation.
Accessories and Construction Details
SADEF provides various accessories such as apex ties, anti-sag bars, and cleats, designed to enhance structural integrity and ease of assembly, with detailed construction guidelines for different roof and wall configurations.
CEE & CEE-plus Sections
SADEF's C and C+ sections are made from hot-dip galvanized steel, offering optimal stiffness and strength, available in various sizes and pre-drilled for easy assembly, suitable for light secondary joists and other applications.
Integrated Connections and Assembly Instructions
The new SADEF sections feature integrated brackets for simpler and quicker assembly, requiring fewer components, maintaining strength without compromising on weight, offering cost and time savings, with detailed instructions for aligning roof purlins and side rails.
Introduction
This brochure introduces the use of SADEF building components, emphasizing that the responsibility for their use lies with the designer. It highlights SADEF's commitment to continuous product development and reserves the right to make changes without prior notice.
Production Capabilities
SADEF produces over 150 kilometers of profiles daily, with production facilities including a wide range of roll-forming lines for both open and special welded shapes, using steel strips ranging from 0.5 to 10 mm in thickness, working closely with customers to develop new special sections.
Contact Information
SADEF provides contact details for their offices in Belgium, The Netherlands, France, and Poland, including email addresses, fax, and telephone numbers.
Additional Resources
Other brochures from SADEF are available for further information on their building products.
See more

Catalog excerpts

Building Components for Industrial Buildings-1

Innovating Building Broducts >

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Building Components for Industrial Buildings-2

ROOF PURLINS > SIGMA & SIGMA-plus profiles > . . . . . . 6 > Օ ZED- profiles > . . . . . . . . . . . . . . . . . . . . . . . . . . 20 > CEE and CEE-plus profiles > . . . . . . . . 30 SIDE RAILS > Օ SIGMA & SIGMA-plus profiles > . . . . . . 6 > ZED- profiles > . . . . . . . . . . . . . . . . . . . . . . . . . . 20 > Օ CEE and CEE-plus profiles > . . . . . . . . 30 EAVES BEAMS:SE-SECTIONS > SIGMA Eaves profiles > . . . . . . . . . . . . . . . 18 MEZZANINE FLOORS > Օ SIGMA & SIGMA-plus profiles > . . . . 16 > CEE and CEE-plus profiles > . . . . . . . . 34 EXTERNAL WALLS ANDSEPARATION WALLS. > Օ...

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Building Components for Industrial Buildings-5

-y-z Eaves Brace 8 INNOVATING BUILDING PRODUCTS 9 >

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Building Components for Industrial Buildings-6

*Roof pitch maximum 5 % Arrangement of the anti-sag bars (if used)Arrangement of the anti-sag bars (if used) Diagonal tie wireSide railCleatAnti-sag bar ( > minimum angle 25 minimum angle 25аminimum angle 25 One anti-sag bar per bay at midspan. Three anti-sag bars per bay at 1/4, 1/2 and3/4 of the span.Two anti-sag bars per bay at 1/3 and 2/3 of > SADEF -LockЮ) Roof purlinAnti-sag bar ( the span. > Roof purlinSE-eaves beam -side rail with AutoNotch connectedHorizontal wall claddingHorizontal Rafter stays made from angle sections or U-sections can, as a rule, be fitted singly. Double rafter stays...

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Building Components for Industrial Buildings-8

purlin centres - section thickness (- 4 mm)* Purlin centres - section thickness Adjustment facility M16 SADEF -Lockή patent system : standard anti-sag barfor a section depth till 300 mm according to the case.*4 mm = plate thickness of the diagonal tie wire (if used) Construction detail of the > SADEF -Lock. > SADEF -Lockή - (double). Construction detail of side rail - cleat - diagonal tie wire.Construction detail of roof purlin - cleat - diagonal tie wire. > 10018 Bolt-on anti-sag bar: standard anti-sag bar for a section depth > 300 mm according to the case. Construction detail of the bolt-on...

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Building Components for Industrial Buildings-9

SADEF and + floor beams can be used in most floorcovering systems (board, steel sheet, etc.).Fitting of flooring elements (boards, steel sheet, etc.) to thefloor beams is of utmost importance. A minimum of 3 screws per linear meter is required to ensure sufficient lat- eral stiffness to the > SADEF -beamsSecondary beams can be laid out either in between (= flush with) or across (= on top of) the main beams. Continuous secondary beams (usually beams spanning two bays) provide the most economical solution, but they result in a greater overall depth.Our design office will find the most appropriate...

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Building Components for Industrial Buildings-10

SIGMA eaves beams (indicated as SE-sections): By using the > SADEF SE-section, both roof purlin and side rail, ateaves level, can be replaced by one single rigid section, from which a gutter can be suspended. Due to its functional design,the > SADEF SE-section can be used forroofs, with slopes of up to 24.The sections are usually utilized as singlespan beams. Consult our design office to define the adequate material thickness in relation to loading and span. Standard angles > suitablefor the following roof slopes. > SADEF SE-sections are cut to length,pierced with all the necessary holes andsupplied...

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Building Components for Industrial Buildings-13

1 2 3 4 1 2 3 4 For the QA system, SADEF has developed a new standard cleat with5 holes in the vertical flange (See page 23). STEP1: The Zed sections are fitted with the big flange faced down,using all bolt holes on axis 1 and subsequently with the central bolt onlyon axis 2, as per DETAIL A. STEP 2 (optional): If Zed sections are supposed to brace the rafter onaxis 3, these sections are fully bolted on axis 2 and fitted to axis 3 with the central bolt only. DETAILA: In the bay from which assembly commences and in everysecond bay thereafter, the Zed sections are fitted - large flange down-wards...

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Building Components for Industrial Buildings-14

purlin centres - section thickness (- 4 mm)* M16 SADEF -Lock patent system : standard anti-sag bar for asection depth till 250 mm*4 mm = plate thickness of the diagonal tie wire (if used) > S Diagonal tie wireSide railCleat Anti-sag bar ( > Θ1818 2 L = 50 + S 2 +F SADEF -Lockخ) Roof purlinAnti-sag bar ( > 16 t 3,5 F SADEF -clip: For use with sections up to 250 mm in depth, purlincenter max. 2400 mm, roof slope max. 25ذand only for cladding with diaphragm action. Purlin centres - section thickness 10018 SADEF -Lockخ apex tie: a standard apex tie for a sectiondepth > SADEF bolt-on apex tie: for...

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Building Components for Industrial Buildings-15

*Roof pitch maximum 5 % Adjustment facility Arrangement of the anti-sag bars (if used)Arrangement of the anti-sag bars (if used) SADEF -Lock - (double). Construction detail of side rail - cleat - diagonal tie wire.Construction detail of roof purlin - cleat - diagonal tie wire. > minimum angle 25ΰminimum angle 25minimum angle 25а One anti-sag bar per bay at midspan. Three anti-sag bars per bay at 1/4, 1/2 and3/4 of the span.Two anti-sag bars per bay at 1/3 and 2/3 of the span > Construction detail of roof purlin - > SADEF -Lock -diagonal tie wire. Adjustable diagonal tie wire. Construction detail...

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Building Components for Industrial Buildings-17

32 INNOVATING BUILDING PRODUCTS 33 >

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Building Components for Industrial Buildings-18

Simplicity itself The new > SADEF sections are now even simplerto join. From now on, two bolts are sufficient tojoin the components, as the brackets are fully inte- grated into the sections. Fewer components make for easier and quicker assembly. Lightweight building components Indeed, the new sections are, once again, as lightas you have come to expect from > SADEF and,what's more, as strong as ever. The new system doesn't compromise on bearingcapacity either. This is because the strength of the system doesn't depend on the weight of its com- ponents. Quality is time and money Could we have made...

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Building Components for Industrial Buildings-19

By means of anti-sag bars In case of longer spans, roof purlins and side rails mustbe capped upright during cladding. Roof purlins can be aligned by means of anti-sag bars and diagonal tie wires or apex ties. Side rails can be aligned by means of anti- sag bars and diagonal tie wires. In many cases it is necessary to use com- ponents for hanging loads from the > SADEF -beams. One point load in themiddle or two loads, located at 1/3 and 2/3 of the span respectively. The acceptable loads indicated in the tablebelow only relate to the local influence on the beams around the attachment and are only...

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