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VMECA Vacuum Conveyors (VTC Series)

VMECA Vacuum Conveyors (VTC Series)
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VMECA Vacuum Conveyors (VTC Series)

Product catalog summary
Overview: The document provides comprehensive details on VMECA's Vacuum Conveyor System, which is ISO 9001 certified and ATEX approved for use in explosive atmospheres. It covers the system's features, components, and models tailored for various industrial applications.
Key Features:
  • Low maintenance and noise levels.
  • Automatic filter cleaning and easy installation.
  • Compact, easy to clean, and dust-free operation.
  • Constructed from polished stainless steel, acid-proof, suitable for large material volumes.
Operational Principle: The system operates on pressure difference, using vacuum to transport materials through pipelines. Key components include a vacuum pump, hopper cone, actuator, and control box.
Components and Functions:
  • Vacuum Pump: Starts the vacuum process.
  • Hopper Door: Manages material release.
  • Shock Tank: Aids in material transfer and discharge.
  • Control Box: Oversees the operation.
Fluidization and Injection Valve: For materials with poor flow, air is injected into the hopper cone. Injection valves at 90-degree turns prevent clogging by clearing the pipeline with atmospheric air.
Model Specifications: Models (VTC 100, 200, 400, 600) are detailed with power requirements, filter surface area, maximum capacity, and recommended material dimensions, designed for specific distances and materials.
Selection Example: An example illustrates selecting a model to transport 1.2 tons of granulated sugar per hour over 11 meters, recommending the VTC 400 based on power calculations.
Technical Specifications: Details include supply air pressure, air consumption, noise levels, and construction materials. Ordering information and customization options are also provided.
Conclusion: The VMECA Vacuum Conveyor System is a versatile, efficient material handling solution with customizable options for specific needs.
Specifications: Models VTC800, VTC1000, and VTC1200 operate with 4 to 6 bar air pressure (max 7 bar), varying air consumption, and noise levels. Materials include SUS304/SUS316L steel, silicone seals, and conductive polyester with PTFE membrane filters.
Ordering Information: Ordering codes offer options for filters, control units, blowing gear, mounting, injection valves, and materials. For instance, the VTC800 can be ordered with different filters and control units.
Performance and Capacity: Performance data for each model includes power requirements, filter area, and capacity at various distances, based on tests with sugar.
Accessories: Accessories include vacuum filters, control units with adjustable times, and various fittings and nozzles. Environmental conditions and material properties are crucial in system selection.
Selection Guidelines: Guidelines emphasize considering travel distance, material specifications, loading/unloading methods, and potential hazards like static electricity.
Contact Information: Contact details for VMECA offices in the USA, Germany, and Korea, along with distributors in various countries, are provided.
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Catalog excerpts

VMECA Vacuum Conveyors (VTC Series)-1

VACUUM CONVEYOR SYSTEM

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VMECA Vacuum Conveyors (VTC Series)-2

VACUUM CONVEYOR EC-TYPE EXAMINATION CERTIFICATE (2) EmiiPME vr OK PHnn-KrrnvF. Svsi EM INTENDED EOR USE IN mrrNTiAi I.Y BXFLOSTVI ATMOSPHERES DIREC TIVE [3 | BO Type Ejiaminatiun Certificate Number: IJIW 13 ATFA 28SWX [41 EquipmerU or Praleclive System: VACUUM CONVRVOH |5 | Applicant - Manufkclurcr or Authorized representative: KORFA PNEUMATIC SYSTEM CO., LTT>. Address: #153-817 501-5, POKS AN 1-DOiNG, CEUMCHRON - [7] This equipment or protective system and any Lic cup,table variation thereto is specified in the schedule lo this certificate and the documents (herein referred lo, |SJ DNV, notiiicd...

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VMECA Vacuum Conveyors (VTC Series)-3

VACUUM CONVEYOR |14| EC-TYPE EXAMINATION CERTIFICATE No.: DNV I 3 ATEX 2880X if «w r»ui at^Vti hM» m arnif Wstdh m pMov—l f htra bmm* CKUKI fcy any + * catHWIiri atuH »*4 MUM *I OTMI! £«•>•! I* IM *r«« it* tot c*Ji Specifications subject to change without notice

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VMECA Vacuum Conveyors (VTC Series)-4

VACUUM CONVEYOR ECVTYPRFXAMIXATIOIN CERTIFICATE Nu.i ]>NV IJ ATtfX LI7| Special Conditions fur Safe Use It may only be conveyed bulk muterLLils, thu minimum Lgnilifn :'w(j>i 3 mj in. TKLTC must he na flammable Eases and vapour* may be prcsenl [n Ibe bulk materials or foe transported U}jJcthcf The mam.Lmum fuel tcmpcjalurcof Lbc Ijulk. material must not exceed SO^C, The-delivery of the absorbed bulk material mud not be placed directly in hazardous "Llic uipiratetl material jmuunl may nut exceed- (h«i mass of 10 kg each intake stroke |IJi] Cssttitial Health and Safety Krquii raienl* dapU IT hi...

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VMECA Vacuum Conveyors (VTC Series)-5

VACUUM CONVEYOR Why!! We are VMECA Vacuum conveyor system? ► Minimal Maintenance ► Low Noise Level ► Automatic Filter Cleaning System ► Simple to Installation ► Compact Size ► Easy To Clean ► Dustless Conveying ► Acid-Proof ► Polished Stainless Steel ► Easy to Maintenance ► Transports Large Amount ► Atmospheres Explosibles Approval(ATEX) Specifications subject to change without notice

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VMECA Vacuum Conveyors (VTC Series)-6

VACUUM CONVEYOR Vacuum Cartridge √ Maintains vacuum despite fluctuations in air pressure √ Fast response time √ Selectable cartridge quantity √ Easy maintenance √ Improved to the latest cartridge technology from the classic type of generator. Easy selection and maintenance of VMECA Vacuum Cartridges. Cartridge Filter Easy replacement Pleated media filter Large filter surface area due to a pleated media filter Antistatic filter Food quality Electrically Conductive Polyester with PTFE membrane(cartridge filter) TFE coated antistatic Felt of polyester / Carbon fibers Washable 2 to 4 times in 40℃...

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VMECA Vacuum Conveyors (VTC Series)-7

VACUUM CONVEYOR Atmospheric Pressure Vacuum Conveyor Principle The Vacuum Conveyor utilizes the vacuum to pick up the material for transfer. This process is called a difference in pressure. This is where atmospheric air and the different air pressure tries to equalize itself which in turn creates suction. The same concept is used here when the air within the pipeline is evacuated creating a negative pressure (difference in pressure). This negative pressure has the strength to pull the solid particles through the pipeline and into the Vacuum Conveyor. The below pictures are the order of which...

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VMECA Vacuum Conveyors (VTC Series)-8

VACUUM CONVEYOR The principle of VMECA Conveyor. 1. (D) Hopper Door closes 2. (A) Vacuum Pump starts 3. (H) Shock Tank air energizes 5. (A) Vacuum Pump stops 6. (H) Shock Tank discharges 7. (D) Hopper Door opens - Releases Product Manual injection valve (Hand valve) Automatic injection valve Specifications subject to change without notice

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VMECA Vacuum Conveyors (VTC Series)-9

VACUUM CONVEYOR FLUIDIZATION Fluidization is necessary for materials that has a poor flowing capacity. The Fluidization works by shooting air into a hopper cone which has small porous openings(similar to a vacuum filter). This air passes through these porous openings allowing the materials inside the conveyor to fully dump. FEED NOZZLE The Feed Nozzle allows the operator to transport the material. It is adjustable by allowing air to flow in with the material. This will create a smooth flow of materials giving it a good air to material ratio to prevent clogging in the pipelines. Specifications...

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VMECA Vacuum Conveyors (VTC Series)-10

VACUUM CONVEYOR Injection Valve An Injection Valve is necessary when there is a 90 degree turn. The reason for this is because, if the material is transferred and drops down to the bottom, it runs into dangers of clogging the pipeline. In order to prevent this, an injection valve must be installed near the bend to allow the atmospheric air to come in and discharge the pipeline of any build ups. 1 and 2 = Without the Injection Valve 3 and 4 = With the Injection Valve Installed Specifications subject to change without notice

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VMECA Vacuum Conveyors (VTC Series)-11

VACUUM CONVEYOR Vacuum Conveyor Model No? How to select a standard conveyor? (Example) The sugar company needs to convey 1.2tons of granulated sugar per hour up to a mixer where the sugar is mixed with cacao powder. The mixer is located 11 meters from the Feed station. Example) VMECA vacuum conveyor “VTC 400” will be the best choice when the Pr = 10 ~ 20 in this Example, The power requirement (Pr) of the applications is the same as the customer’s capacity requirement. Hear the Pr figure, which is the product of capacity and conveying distance, is calculated. ▶ Material : granulated sugar ▶ Capacity...

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VMECA Vacuum Conveyors (VTC Series)-12

VACUUM CONVEYOR Series VTC 100 .. Supply air pressure : 4 ~ 6 bar (Max 7bar) (58 ~ 87 psi, Max 101.5 psi) Air consumption Noise level Steel Material Sealing Material Filter Material : 280 ~ 416 Nl/min (9.88 ~ 14.7 scfm) : 68 ~ 76 dBA : SUS304 / SUS316L : Silicone : Electrically conductive polyester with PTFE membrane Ordering information √ Please contact VMECA for ATEX approval conveyor. ● 100 : Vacuum Pump with Free flow exhaust duct (standard) 100 CP : Vacuum Pump with Concentration exhaust port - Extra large B : Bag Filter – Filtering capacity (5µ) B2 : Bag Filter – Filtering capacity (0.5µ...

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VMECA Vacuum Conveyors (VTC Series)-13

VACUUM CONVEYOR Specification Capacity ton/h at Different Conveying distance Max. Conveying Capacity (ton/h) 8M Rec. Material Pipe Dimension (mm) Rec. Material Volume (l/cycle) Remark) 1. Above data based on actual test result of sugar which is specific gravity 0.85 in vertical 3m with 2 bends 2. The data can be changed according to the condition such as supply air flow, air pressure and condition of pipe line (bending) when conveyor is operating. Specifications subject to change without notice

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