VIROwsi - Fully-automated inspection of brazed and welded seams
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VIROwsi - Fully-automated inspection of brazed and welded seams - 1

Virowsi Optical 3D seam inspection Fully-automated inspection of brazed and welded seams

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VIROwsi - Fully-automated inspection of brazed and welded seams - 2

3d inspection of brazed and welded seams Fully-automated, time-saving and cost-efficient seam inspection – this is what characterizes VIROwsi from VITRONIC. The unique optical inspection system is clearly superior to a manual visual inspection. It reliably and objectively inspects 100 percent of the components produced in line with various quality criteria and therefore significantly contributes to qualitative improvements. VIROwsi is flexible and can be integrated into existing production lines. This creates a closed automation chain – from the assembly process to automatic reworking...

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VIROwsi - Fully-automated inspection of brazed and welded seams - 3

Highly reflective material? Brazed and welded seams? Flat and complex seams? VIrOwsi inspects reliably The latest sensor can record both 2D and 3D images. VIROwsi reliably inspects even extremely flat brazed and welded seams and highly reflective materials such as aluminum. Multiple seam geometries? Inspection faster than welding three-dimensional inspection The high scanning speed makes the inspection VIROwsi conducts inspections using the same criteria process considerably faster than the welding as workers’ visual inspections – exactly like the one. Only one inspection station is usually...

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VIROwsi - Fully-automated inspection of brazed and welded seams - 4

Fourth generation computer and software The fourth generation VIROwsi inspection system is further enhanced with a sensor, high-performance computer unit and inspection and installation software. The experience gained during our many seam inspection projects has gone into the development of the more compact sensor, the sustainably energy-saving and compact computer unit and the intuitive, user-friendly software. Computer and software – energy-saving, efcient processes The computer unit uses passive cooling. The new, compact cabinet only dissipates the heat via the surface and two cooling...

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VIROwsi - Fully-automated inspection of brazed and welded seams - 5

Highly versatile and flexible VIROwsi is a flexible system solution that can be adapted for the broadest range of production uses. On setting up the software, all relevant parameters such as the inspection process, inspection limits and inspection criteria are established on the basis of the individual production requirements. Graphical, visual and intuitive – the VIROwsi operating concept The inspection system’s graphical user interface can be intuitively and simply operated and offers quick access to key information. The inspection process and inspection limits can be conveniently set up...

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VIROwsi - Fully-automated inspection of brazed and welded seams - 6

recorded quality VIROwsi detects the size and position of all relevant defects. This information is immediately recorded in a report and stored for subsequent follow-ups. The product quality is therefore always completely documented and can be optionally visualized for each component using 3D images. Hollow weld with pores Pore seam: 3D view The statistics highlights criteria such as the throat thickness and defects such as pores and also documents the number of defective components during production as a whole.

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VIROwsi - Fully-automated inspection of brazed and welded seams - 7

VIROwsi conducts three-dimensional inspections of welded seams and enables fully-automated reworking tasks rapid intervention in the production process Automatic reworking The establishment of individual warning limits and Manual reworking is time-consuming and costly. inspection guidelines for brazed and welded seams The seam inspection system of VITRONIC transmits allows early intervention in the production process. inspection results, in particulary defect type and Product quality fluctuations and defects are quickly position of rejected parts which form the basis for reworking tasks....

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VIROwsi - Fully-automated inspection of brazed and welded seams - 8

VITRONIC worldwide We are a medium-sized, owner-controlled German com- a global leader in the field of industrial machine vision. pany that operates worldwide. Since the establishment VITRONIC products are currently used in over 40 of the head quarter in Wiesbaden in 1984, VITRONIC has offered industrial machine vision systems in the three core sectors of industrial automation, logistics and traffic Further to our international subsidiaries, VITRONIC is technology. Our range stretches from standardized to also represented by numerous sales offices, service custom-made system solutions. All...

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