Dosing & Filling Technology in Hygienic Design
11Pages

DOSING & FILLING TECHNOLOGY IN HYGIENIC DESIGN Reliable filling and pulsation-free dosing of highly viscous, solid containing or semi-solid materials.

HYGIENIC DOSING SOLUTIONS An overview PHARMACEUTICAL INDUSTRY Example materials and applications MEDICAL TECHNOLOGY Example materials and applications FOOD Example materials and applications Example materials and applications 14 HOME CARE PRODUCTS TECHNOLOGY The endless piston principle Example materials and applications DOSING SYSTEMS Our modular system CUSTOMER SERVICES Engineering & technical center

HYGIENIC DOSING SOLUTIONS PHARMACEUTICAL INDUSTRY: MEDICAL TECHNOLOGY: CONSUMER GOODS: ViscoTec offers ideal solutions for highly accurate and shear-sensitive filling, conveying, and dosing of fluid to highly viscous pharmaceutical products. Medical technology places stringent requirements on the production process in terms of reliability and process security. Regulations and standards must be adhered to and ensured in a traceable manner. ViscoTec has made a global name for itself in the sector of fast moving consumer goods (FMCG) since its establishment. Different parameters are decisive...

PHARMACEUTICAL INDUSTRY SIMPLE SOLUTIONS FOR HIGHLY VISCOUS & ABRASIVE FLUIDS EXAMPLE MATERIALS The versatile dosing technology allows both highly viscous pharmaceuticals such as gels and salves as well as very compact suspensions or abrasive pastes to be dosed easily and perfectly. Dissolving tablets Transdermal patches Cannabis products Subcutaneous depot injections VISCOTEC IMPRESSES IN APPLICATIONS FOR THE PHARMACEUTICAL INDUSTRY: ▪ ▪ ▪ ▪ ▪ Up to 5,000,000 mPas regardless of viscosity Dosing accuracy ±1 % even from small quantities of 0.1 ml Gentle filling for materials with sensitive...

MEDICAL TECHNOLOGY PERFECT FOR CONTINUOUS DOSING PROCESSES EXAMPLE MATERIALS Precise dosing technology is vital for medical technology. Low to high viscosity materials from this sector pose high demands on the systems being used – the reliable ViscoTec technology is perfectly suited for this challenge. Dental filling material Dermal fillers, eg. hyaluronic acid Bone substitute mass Blood-separating gels VISCOTEC IMPRESSES IN APPLICATIONS FOR MEDICAL TECHNOLOGY: ▪ ▪ ▪ ▪ ▪ Pressure-resistant up to 20 bar of dosing pressure Constant feeding of the material from 0.18 ml per minute Precise...

EASY TO INTEGRATE INTO FILLING MACHINES EXAMPLE MATERIALS Whether it’s chunky sauces, abrasive pastes or materials which are especially high in viscosity – ViscoTec is a specialist in difficult applications for the trending sector of convenience food. The filling systems are ideally suited to filling into tubular bags or stick packs, for example. Chunky sauces & dressings Convenience foods Additives such as aromas VISCOTEC IMPRESSES IN APPLICATIONS FOR FOOD PRODUCTION: Fruit and vegetable purées with solids Different pastes Sugar decorations Easy integration into existing packaging systems...

HIGH DEGREE OF FLEXIBILITY − ONE DISPENSER FOR A VARIETY OF MATERIALS WITHDRAWAL OF HIGHLY VISCOUS MATERIALS: EXAMPLE MATERIALS The cosmetics industry places particularly stringent requirements on dosing systems. ViscoTec can provide one technology to handle a range of different materials. This meets the trend for small batches, short set-up times and production which is absolutely flexible. Mascara Filling systems suitable for viscosities up to 5,000,000 mPas Suitable for containers with inliners Residual amounts of <1 % Consistent input pressure at the filling device through the use of...

HOME CARE PRODUCTS FULLY AUTOMATED DOSING TECHNOLOGY EXAMPLE MATERIALS Home care products are purchased frequently and usually used daily. Here too, the precise and gentle dosing technology by ViscoTec impresses in numerous packaging lines, e.g. when filling cleaning products into pods or tabs. Dishwasher tabs Detergent pods Insect repellent VISCOTEC IMPRESSES IN APPLICATIONS FOR HOME CARE PRODUCTS: ▪ ▪ ▪ ▪ ▪ ▪ Implementation of customer-specific filling lines Quick product change through the use of automated purge processes Implementation of sedimentation-free dosing processes Long product...

DOSING SYSTEMS Our systems use the principle of rotating positive displacement pumps. Here, the stainless steel rotor moves eccentrically in an elastomer stator. In addition to dispensers, ViscoTec GmbH also offers complete material handling solutions for dosing and filling applications. Conveying and treatment systems and the corresponding control technology safeguard the dispenser supply and guarantee that the process can be validated. The rotor and stator create chambers. The chambers open alternately and their size is consistent even during rotation, meaning the conveyed material is not...

CUSTOMER SERVICES ENGINEERING Strictly regulated production processes pose stringent challenges in terms of reliability and process security for the systems being used. Regulations and standards must be adhered to and documented in a traceable manner. Each application requires individual support. ViscoTec regards itself as a consultant and supports its customers from their initial idea all the way to joint dosing tests and far beyond. Projects are best carried out when all process steps and individuals involved in the process are perfectly coordinated, making sure to always place the...

VISCOTEC PUMPEN- U. DOSIERTECHNIK GMBH Address: Amperstraße 13 84513 Töging a. Inn Tel.: +49 8631 9274 0 E-mail: mail@viscotec.de Web: www.viscotec.de VISCOTEC AMERICA INC. Tel.: +1 770 422 4281 E-mail: sales@viscotec-america.com Web: www.viscotec-america.com VISCOTEC ASIA PTE. LTD. Tel.: +65 6569 3629 E-mail: sales@viscotec-asia.com Web: www.viscotec-asia.com VISCOTEC GREATER CHINA Tel.: +86 21 6165 9002 0 E-mail: sales@viscotec-china.com Web: www.viscotec.com.cn VISCOTEC INDIA PVT. LTD. Tel.: +91 20 4104 7135 E-mail: sales@viscotec-india.com Web: www.viscotec-india.com VISCOTEC FRANCE...