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iX7059 Module Inspection

iX7059 Module Inspection

iX7059 Module Inspection

Product catalog summary
Overview: The document discusses the iX7059 Module Inspection system, a 3D X-ray inspection technology designed for semiconductor production, particularly for power semiconductors like IGBTs used in electric drives and renewable energy applications. The system ensures high efficiency, performance, and safety by providing reliable quality assurance.
Key Features:
  • 3D X-ray and Integrated CT: Offers seamless, automated inspection with computer tomography for precise imaging of semiconductor layers.
  • Inspection Capabilities: Detects damaged, twisted, missing, and incorrect components, as well as THT solder joints and voids in surface soldering.
  • Heat Dissipation: Ensures proper inspection of solder joints to prevent overheating and short circuits.
  • Smart Factory Integration: Intelligent networking within production lines optimizes processes and quality over time.
Technical Specifications:
  • X-ray Technology: Features a sealed microfocus X-ray tube with a high voltage of 130 kV (up to 180 kV optional) and a tube current of 500 µA.
  • Detector: Utilizes a flat panel detector with 14-bit grayscale depth and resolution ranging from 9.5 to 25 µm/pixel.
  • Software: Operates on Windows® with Viscom vVision/EasyPro interface and optional remote diagnosis and programming stations.
  • Handling: Supports inspection objects up to 1000 mm x 660 mm and weights up to 15 kg, with automatic width adjustment and pneumatic clamping.
  • System Dimensions: Measures 1493 mm x 1654 mm x 2207 mm and weighs 2245 kg, with an option for a heavier 180 kV setup.
Compliance and Safety: The X-ray cabinet is designed to meet German Radiation Protection standards, ensuring a radiation leakage rate of less than 1 µSv/h.
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Catalog excerpts

iX7059 Module Inspection-1

iX7059 Module Inspection Strong Performance for Highest Quality Demands As a result of their high degree of efficiency, powersemiconductors such as IGBTs are successfully used in electric drives as well as for the transmission of high voltages / DC voltages in the field of renewable energies. Manufacturers and end customers alike place requirements on efficiency, performance and safety, so flawless, durable functionality is the key to ensuring these requirements can be met in equal measure. The iX7059 Module Inspection 3D X-ray system offers seamless, reliable quality assurance in semiconductor production: The fully More Process Efficiency with 3D X-ray and Integrated CT automated 3D X-ray inspection with integrated computer tomography uses powerful radiographic technology to deliver exact inspection images of layers that are easy to classify. Its broad inspection scope extends to damaged, twisted, missing and incorrect components, THT solder joints, and concealed blow holes (voids) in surface soldering. The quality of each individual solder joint of Reliable inspection for complex and encased power components thanks to powerful X-rays the wired components determines whether overheating and consequently short circuits could occur due to a lack of heat dissipation, which must be avoided. Precise solder joint inspection on IGBT modules and SiC chips protects against overheating The compact X-ray system is designed for a space-saving inline setup and offers flawless handling of frame-based power modules Intelligent void check with measurement of the air inclusions for flawless heat dissipation or components on workpiece carriers. Thanks to the intelligent networking of the Viscom X-ray system within the production line, processes and quality are optimized over the long term – Rapid handling of workpiece carriers and soldering frames enabling highest throughput rates Solder joint inspection of chip layers exactly as required in a smart factory. Solder joint inspection of DCB layers DPAK with orthogonal radiation

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iX7059 Module Inspection-2

*-------vision technology Technical Specifications Front view iX7059 Module Inspection X-ray technology X-ray tube Sealed microfocus X-ray tube High voltage 130 kV (up to 180 kV optional) Detector Flat panel detector type FPD T2 (FPD T3 optional), 14-bit grayscale depth 3D image capture mode Evolution 4 as standard, Evolution 5 optional for unique dynamic image recordings X-ray cabinet Designed to meet requirements for fully protected devices in accordance with the German Radiation Protection Act (StrlSchG) and the German Radiation Protection Ordinance (StrlSchV). Radiation leakage rate < 1 pSv/h...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.