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Gas processing plants

Gas processing plants
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Gas processing plants

Product catalog summary
Introduction to Biogas and Renewable Energy: The document highlights the necessity of transitioning from finite fossil fuels to renewable energy sources, with biogas playing a crucial role. Biogas, derived from organic waste, can be upgraded to match natural gas quality, allowing its integration into existing gas networks and use in various applications such as combined heat and power units, fuel, heat generation, and as a raw material in the chemical industry.
Carbotech's Role and Technology: Carbotech is a leading European company in biogas processing, boasting over 30 years of experience. Their pressure swing adsorption (PSA) technology is noted for its efficiency and environmental friendliness, requiring low energy and no toxic chemicals. The process involves compressing biogas, removing impurities, and producing high-quality biomethane.
Plant Design and Efficiency: Carbotech offers modular biogas upgrading plants that are both cost-effective and easy to install. These plants can accommodate varying capacities, from a few hundred to thousands of cubic meters per hour. The PSA process is advantageous as it removes multiple contaminants simultaneously.
Biomethane Injection Units: The company provides customized biomethane injection units that are pre-assembled for quick installation. These units include system modules like booster compressors and gas quality measuring units, ensuring compliance with industry standards.
Cost and Performance: Carbotech's processes are efficient, resulting in low processing costs, potentially less than one euro cent per kilowatt-hour for larger units. They offer a range of plant types with specific capacities and resource requirements.
References and Case Studies: The document includes references to several biogas upgrading plants across Europe, detailing their capacities, raw biogas sources, and biomethane outputs, showcasing Carbotech's extensive experience and reliability.
Viessmann Group and Sustainability: As part of the Viessmann Group, Carbotech benefits from a strong focus on innovation and sustainability. Viessmann is committed to meeting energy needs sustainably, with significant reductions in CO2 emissions and an expansion of renewable energy use.
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Catalog excerpts

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Biomethane from biogas Biomethane is an attractive alternative to fossil fuels. Its production is environmentallyfriendly, efficient and reliable. Supplies of fossil fuels, such as coal, oil and natural gas will eventually run out and, in the long term, must be replaced with renewable alternatives. Biogas plays an important role in the regenerative energy introduction phase. It can be produced from a variety of organic waste materials. Nowadays, landfills, wastewater treatment plants and organic wastes from restaurants and food production facilities are important sources for the generation of...

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Efficient and environmentally-friendly generation of biomethane Carbotech‘s pressure swing adsorption process allows biogas to be processed into high-quality biomethane. Simple and reliable technology Pressure swing adsorption provides a simple biogas upgrading process. The biogas is compressed, catalytically cleaned of hydrogen sulphide (H2S) and other trace gases using activated carbon and cooled to remove as much water as possible. The biogas is then passed through an adsorber filled with carbon molecular siever, in which carbon dioxide (CO2) and other contaminants (H2O, remnant H2S, siloxanes,...

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Performance spectrum

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Overview of gas upgrading sytems and injection units Performance spectrum Biomethane injection units In accordance with customer and project requirements, Carbotech is also able to deliver the necessary biomethane injection units. The injection units are designed, built and tested in accordance with all relevant norms, standards and regulations. To ensure the containers are installed and connected in the shortest possible time, they are preassembled and tested prior to site delivery. The input spectrum for Carbotech systems ranges from just a few hundred to many thousand cubic meters of biogas...

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Carbotech – a leader in Europe

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BGAA Fulda Proprietor: Biothan GmbH, Fulda Location: Fulda/Hessen Commissioned into service: 2012 Raw biogas source: communal waste, liquid manure Scheduled maintenance: twice annually BGAA Genf Commissioned into service: Plant type: Scheduled maintenance: ACRONA Systems AG, Aarau Geneva, Switzerland twice annually Commissioned into service: Plant type: Scheduled maintenance: Wusting/Oldenburg (East Frisia) twice annually

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BGAA Pohlsche Heide Proprietor: AML Immobilien GmbH Location: Hill©, Minden-Lubeck area Commissioned into service: 09/2009 Raw biogas source: communal waste Scheduled maintenance: twice annually Proprietor: Feldgas GmbH & Co. KG (E.ON) Location: Schwandorf Commissioned into service: 01/2008 Plant type: Scheduled maintenance: twice annually BGAA Giitergliick Location: Gutergluck/Sachsen-Anhalt Commissioned into service: 07/2009 Plant type: Scheduled maintenance: twice annually

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BGAA Emmertsbuhl Proprietor: EnBW Gas GmbH Location: Emmertsbuhl/Blaufelden Commissioned into service: 10/2010 Plant type: Scheduled maintenance: liquid manure, twice annually BGAA Wrams Commissioned into service: Plant type: Scheduled maintenance: waste food, abbatoir wastes twice annually BGAA Werlte Location: Werlte Commissioned into service: 08/2007 Plant type: Scheduled maintenance: liquid manure, abbatoir wastes twice annually

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Complete solutions for biogas generation and energy usage Carbotech and its global network of cooperation partners develop and construct turnkey gas processing plants worldwide Carbotech has roots in research for the German hard coal industry. Since then, the company has accumulated more than 50 years‘ experience in the development, engineering and manufacture of turnkey plants for gas processing and generation. The Viessmann Group companies offer comprehensive gas separation solutions. Core competence is characterized by innovative, efficient processes and technology for the generation, cleaning...

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Hydrogen and nitrogen generating units for a wide range of industrial sectors Carbotech has extensive experience in the industrial gas cleaning and processing sector, including the cleaning of hydrogen and generation of nitrogen. Hydrogen gas recovery from hydrogenrich raw gases Carbotech‘s pressure swing adsorption plants recovering hydrogen from a range of hydrogen-rich feed gases are deployed worldwide. The feed gases used are reformed gases processed from natural gas, ammonia or naphthalene, but also from other sources, including coke oven gases, remnant ammonia gas, etc. Carbotech has been...

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Viessmann – climate of innovation Viessmann is one of the world's leading manufacturers of intelligent, convenient and efficient systems for heating, cooling and decentralised power generation. As a third generation family run business, Viessmann has been supplying highly efficient and clean heating systems for many decades. the needs of today are met without compromising the quality of life of future generations. We consider climate protection, environmental responsibility and resource efficiency to be key priorities throughout our company, which has more than 11,500 employees worldwide. 2009/2011/2013:...

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Schmack Carbotech GmbH Kronprinzenstr. 30 45128 Essen Telephone +49 201 50709-300 Fax +49 201 50709-500 www.carbotech.info Viessmann Werke GmbH & Co. KG 35107 Allendorf (Eder) Telephone +49 6452 70-0 Fax +49 6452 70-2780 www.viessmann.com Your trade partner: 9443 646 - 2 GB 02/2016 Copyright Viessmann Duplication and alternative use only with prior written consent. Subject to technical modifications.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.