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DCM2322x72S13A0y6z

DCM2322x72S13A0y6z
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DCM2322x72S13A0y6z

Product catalog summary
Overview: The DCM™ DC-DC Converter is an isolated, regulated converter designed for high efficiency and power density, offering a nominal 12.0V output with high isolation and safety features.
Features & Benefits:
  • Isolated, regulated DC-DC conversion with up to 100W output and 89.6% peak efficiency.
  • High power density of 401W/in3 and wide input range of 14 – 72VDC.
  • 3000VDC isolation and dual operation modes: Array mode and Enhanced VOUT regulation mode.
  • Protection features include overvoltage, overcurrent, undervoltage, short circuit, and thermal shutdown.
Applications: Suitable for rail transportation, defense/aerospace, industrial, and process control applications.
Product Description: Utilizes high-frequency zero-voltage switching topology for consistent efficiency, supports modular power distribution, and offers flexible thermal management options.
Package Information: Housed in a through-hole ChiP™ package with dimensions of 0.978 x 0.898 x 0.284 inches and weighs 15.0g.
Product Ratings:
  • Input Voltage: 14 – 72V
  • Output Voltage: 12.0V (trim range 7.2 – 13.2V)
  • Output Current: 8.40A
Typical Applications: Can be used in array mode with up to 8 units for 800W output without power de-rating, or in standalone mode for 100W output.
Pin Configuration: Includes pins for input power, trim functionality, enable/disable modes, fault monitoring, and output power.
Ordering Information: Available in temperature grades T (-40 to 125°C) and M (-55 to 125°C), with different tray sizes.
Storage and Handling: Guidelines for compressive loading and soldering are provided, with storage temperature ranges specified for different grades.
Safety and Reliability: Meets various safety standards and has a high mean time between failures (MTBF).
Absolute Maximum Ratings: Specifies stress ratings for input voltage, output voltage, and other parameters.
Electrical Specifications: Detailed specifications for power input, no-load conditions, power output, and protections are provided, including efficiency, ripple, and capacitance values.
Operation Modes: Specifications for array and enhanced VOUT regulation modes are detailed, including load regulation and response times.
Specifications: Key parameters include:
  • Voltage Light-Load Regulation (ΔVOUT-LL): -0.18 to 1.26 V for 0-10% load.
  • Output Voltage Temperature Coefficient (ΔVOUT-TEMP): -1.60 mV/°C.
  • Output Voltage Accuracy (%VOUT-ACCURACY): -3.0 to 3.0% excluding ΔVOUT-LL.
  • Load Regulation (ΔVOUT-REGULATION): -0.5 to 0.5% under nominal conditions.
Procedures: Describes operational procedures and state transitions, including initialization, soft start, and fault handling. Operates in different modes based on the EN pin voltage.
Norms and Recommendations: Design guidelines suggest using Kelvin connections for control signals and resistors for current limiting to prevent damage from overcurrent conditions.
Figures and Data: Includes figures illustrating thermal and electrical operating areas, efficiency and power dissipation, timing diagrams, and typical performance characteristics.
Critical Information: Key operational parameters include:
  • Input voltage range: 14 – 72V.
  • Output voltage: 12.0VDC, trimmable.
  • Fault monitoring and soft start control mechanisms.
Emphasizes the importance of adhering to specified voltage thresholds for optimal performance and reliability.
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Catalog excerpts

DCM2322x72S13A0y6z-1

VICOR DCM™ DC-DC Converter DCM2322x72S13A0y6z Isolated, Regulated DC Converter Product Ratings The DCM2322 is a lower-power, isolated and regulated DC-DC converter that operates from an unregulated, wide-range input to generate an isolated 12.0VDC output. With its high-frequency zero-voltage switching (ZVS) topology, the DCM2322 converter consistently delivers high efficiency across the input line range. Modular DCM converters and downstream DC-DC products support efficient power distribution, providing superior power system performance and connectivity from a variety of unregulated power sources to the point-of-load. Features & Benefits • Isolated, regulated DC-DC converter • Wide input range 14 - 72VDC • Safety Extra Low Voltage (SELV) 12.0V nominal output ■ Enables low-profile, high-density filtering • Dual modes of operation: - No power de-rating needed - Sharing strategy permits dissimilar line voltages across an array ■ Enhanced VOUt regulation mode • Fully operational current limit • OV, OC, UV, short circuit and thermal shut down Typical Applications • Rail Transportation • Defense / Aerospace • Process Control Product Description Leveraging the thermal and density benefits of Vicor ChiP packaging technology, the DCM2322 offers flexible thermal management options with very low top- and bottom-side thermal impedances. Thermally-adept ChiP-based power components enable customers to quickly and predictably achieve cost-effective power-system solutions. Package Information • Through-hole ChiP™ package Note: Product images may not highlight current product markings and cosmetic features. DCM™ DC-DC Converter Page 1 of 32

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DCM2322x72S13A0y6z-2

Note: CIN, Rb, Cb1 and Cb2 are required components for proper operation of the DCM. See required components table below. DCM2322x72S13A0y6z in an array of four units; applicable when DCM is operating in Array Mode DCM™ DC-DC Converter Page 2 of 32

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DCM2322x72S13A0y6z-3

DCM2322x72S13A0y6z Typical Applications (Cont.) Rb Note: CIN, Rb, Cb1 and Cb2 are required components for proper operation of the DCM. See required components table on page 2. Parallel operation of DCMs with common-mode chokes installed on the input side to suppress common-mode noise; applicable when DCM is operating in Array Mode Rb RCOUT-EXT COUT-EXT Non-isolated Point-of-Load Regulator Note: CIN, Rb and Cb are required components for proper operation of the DCM. See required components table on page 2 Single DCM2322x72S13A0y6z to a non-isolated regulator and direct-to-load DCM™ DC-DC Converter...

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DCM2322x72S13A0y6z-4

DCM™ DC-DC Converter Page 4 of 32 Rev 1.5 03/2024 VICCDR

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DCM2322x72S13A0y6z-5

Part Ordering Information

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DCM2322x72S13A0y6z-6

The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Electrical specifications do not apply when operating beyond rated operating conditions.

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DCM2322x72S13A0y6z-7

Specifications apply over all line, trim and load conditions, internal temperature T|NT = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of -40°C < TINT < 125°C for T-Grade and -55°C < TINT < 125°C for M-Grade.

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DCM2322x72S13A0y6z-8

Specifications apply over all line, trim and load conditions, internal temperature T|NT = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of -40°C < TINT < 125°C for T-Grade and -55°C < TINT < 125°C for M-Grade.

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DCM2322x72S13A0y6z-9

Specifications apply over all line, trim and load conditions, internal temperature T|NT = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of -40°C < TINT < 125°C for T-Grade and -55°C < TINT < 125°C for M-Grade.

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DCM2322x72S13A0y6z-10

Specifications apply over all line, trim and load conditions, internal temperature T|NT = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of -40°C < TINT < 125°C for T-Grade and -55°C < TINT < 125°C for M-Grade.

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DCM2322x72S13A0y6z-11

DCM2322x72S13A0y6z Specified Operating Area Maximum Output Power (W) The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Electrical specifications do not apply when operating beyond rated operating conditions. 100 Top, leads and bottom at temperature Top and leads only at temperature Figure 1 — Thermal specified operating area: max output power vs. case temperature, single unit at minimum full-load efficiency Average Output Current (A) DCM™ DC-DC Converter Page 11 of 32 High Trim Figure 2 — Electrical...

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DCM2322x72S13A0y6z-12

DCM2322x72S13A0y6z High-Level Functional State Diagram Conditions that cause state transitions are shown along arrows. Sub-sequence activities listed inside the state bubbles. EN = False tMIN-OFF delay NON LATCHED FAULT tOFF Powertrain: Stopped FT = True tINIT delay Powertrain: Stopped FT = True EN = False tOFF-MIN delay STANDBY Powertrain: Stopped FT = True EN = True and No Faults tON delay EN = False tOFF delay SOFT START VOUT Ramp Up tss delay Powertrain: Active FT = Unknown REGULATION MODE SELECTION Only applies after initialization sequence Powertrain: Stopped FT = True Fault Removed Regulates...

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DCM2322x72S13A0y6z-13

DCM™ DC-DC Converter Page 13 of 32 IOUT FULL LOAD VOUT-NOM FULL LOAD 1 Input Power On - Trim Inactive 4 EN Latched 2 3 5 Ramp to TR EN Full Load Ignored Low 9 Input returned to zero Timing Diagrams – Array Mode Module inputs are shown in blue; module outputs are shown in brown

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DCM2322x72S13A0y6z-14

DCM™ DC-DC Converter Page 14 of 32 FULL LOAD VOUT-NOM FULL LOAD 10 Input Power On - Trim Active 12 Load dump and reverse current 13 Vout OVP (primary sensed) 14 Latched fault cleared 15 Current Limit with Resistive Load 16 Resistive Load with decresing R 17 Overload induced Output UVP Timing Diagrams – Array Mode (Cont.) Module inputs are shown in blue; module outputs are shown in brown

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DCM2322x72S13A0y6z-15

DCM™ DC-DC Converter Page 15 of 32 IOUT FULL LOAD VOUT-NOM FULL LOAD 1 Input Power On - Trim Inactive 2 3 Ramp to TR Full Load Ignored 9 Input returned to zero Timing Diagrams – Enhanced VOUT Regulation Mode Module inputs are shown in blue; module outputs are shown in brown

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