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Operating Instructions VETTER Leak Sealers

Operating Instructions VETTER Leak Sealers
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Operating Instructions VETTER Leak Sealers

Product catalog summary
Introduction
The document outlines the operating instructions for Vetter Leak Sealers, emphasizing adherence to safety instructions and regulations like DIN 7716 for long-term storage. It stresses the importance of retaining the manual throughout the product's lifecycle and passing it to subsequent users.
Symbols Used
Various symbols indicate danger levels, guiding users to prevent injuries or product damage.
Correct Handling and Usage
Vetter leak sealers should be used with compressed air and original fittings for sealing leaks on containers and pipes. Incorrect applications include using defective safety devices or ignoring maintenance instructions.
Safety Instructions
Users must be familiar with safety regulations and test leak sealers for resistance against hazardous materials. Protective equipment is necessary based on the danger level.
Operation of Leak Sealers
This section details the use of compressed air sources with Vetter leak sealers, including controllers, inflation hoses, and compressed air bottles, with step-by-step connection and operation instructions.
Application of Leak Sealers
Guidelines include safety instructions and regulations for work protection, explaining the use of acid protection coverings for storing leak sealing bags on emergency vehicles.
Maintenance and Care
Regular maintenance is crucial, including checking safety valves and conducting visual inspections to ensure functionality.
Technical Data and Product Descriptions
The document provides detailed descriptions and technical data for various Vetter products, including high-pressure leak sealing systems and various sealing bags and tools.
Temperature Resistance and Materials
A list of materials and their temperature resistances is provided, along with a resistance chart for selecting appropriate products for specific conditions.
Preparation for Operation
Before using the equipment, ensure protective gear is worn, the work area is restricted to authorized personnel, and all components are properly connected.
Handling the Tension Ratchet
Instructions for using the tension ratchet include threading the belt through the slot shaft and securing it before inflating the leak sealer.
High Pressure Leak Sealing System
Designed for complex pipe structures, this system includes conductive sealing hoses with grounding devices, emphasizing resistance to hazardous materials and safety instructions.
Operation Instructions
Select and connect the appropriate sealing hose to the inflation device, ensuring continuous monitoring during inflation.
Technical Data
Specifications for various sealing hoses and bags, including operating pressures, air requirements, and temperature ranges, are provided.
Vetter Leak Sealing Bags
Different models are available for various applications, each with specific tensioning and inflation instructions.
Mini-Leak Sealing Bags
Used for smaller leaks, these bags feature Velcro connections for quick attachment.
Overview
The document provides technical specifications and operational procedures for various Vetter leak sealing products, outlining each product's purpose, technical data, and application instructions.
Flange Draining Bags
Used where normal leak sealing bags are ineffective, featuring a gas and liquid sealed zip connection and gel plates for smoothing pipe surfaces.
Vacuum Leak Draining Bags
Designed for beltless sealing of leaks on large containers, these bags drain liquids into a collection tank.
Leak Sealing Lance
Allows quick sealing of cracks and holes in storage containers, maintaining a safe distance from the danger zone.
Leak Sealing Bandages
Quickly seal pipe defects and long cracks, suitable for pipes with diameters of 5 to 48 cm.
Pipe Sealing Sleeves
Mechanically seal small cracks and holes in pipelines with a maximum counter-pressure of 16 bar.
Sealing Paste
Provides a temporary seal for difficult-to-access leaks, effective for several hours to days.
Gully Sealing Bags
Seal outlets in road gullies to prevent environmental contamination, withstanding a counter-pressure of up to 10 m water column.
Conclusion
The document emphasizes the importance of following safety instructions and technical specifications for effective leak sealing and environmental protection.
Installation and Operation Procedures
Step-by-step instructions for connecting and operating the gully sealing bags, including inflation and monitoring procedures.
Technical Specifications
Specifications for various Gully Leak Sealing Bags, including dimensions, operating pressures, and weights.
Material and Temperature Resistance
Materials used include CR, NR, NBR, PVC, and EPDM, with specific applications and temperature resistances.
Chemical Resistance Chart
A detailed chart indicating the resistance of various materials to chemicals.
Contact Information
Contact details for Vetter GmbH, a unit of IDEX Corporation, for sales and support.
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Catalog excerpts

Operating Instructions VETTER Leak Sealers-1

Emergency Pneumatics. Operating Instructions VETTER Leak Sealers Article No. 9987033904 | © Vetter GmbH I 01/19 I Changes and errors excepted.

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Operating Instructions VETTER Leak Sealers-2

Vetter Leak Sealers Correct handling and usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Information concerning the dangers . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Operation of the Leak Sealers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.1 Operation with controllers, inflation hose and compressed air bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operation of the controller, inflation hose and other sources of compressed air. . . . . . . . . . . . . . . . . ....

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Operating Instructions VETTER Leak Sealers-3

7.3 Leak Sealing Bag LD 110/60 S XL 1.5 bar with belt guiding slots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.4 Technical Data Leak Sealing Bags. . . . . . . . . . . . . . . . . . . . . . . . . . . 20 8. Vetter Mini-Leak Sealing Bags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 8.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 8.2 Technical data of the Mini-Leak Sealing Bags. . . . . . . . . . . . . . . 22 9. Vetter Flange Draining...

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Operating Instructions VETTER Leak Sealers-4

Vetter Leak Sealers The precondition for the safe use and the defect-free operation of Vetter Leaking Seals is the knowledge and the observance of this operating manual as well as the safety instructions. DIN 7716 is to be adhered to in cases of long-term storage. In addition to this, the pertinent work protection regulations, work safety regulations and accident prevention regulations are to be observed the same as the generally recognized technology laws. The operating instructions given here are to be regarded as part of the product and are to be kept for the complete life duration of the...

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Operating Instructions VETTER Leak Sealers-5

Correct handling and usage Depending on the application, Vetter leak sealers must only be used with compressed air and only inflated to the corresponding pressure with original inflation fittings. They are exclusively used for sealing leaks on containers and pipes. Incorrect application of Vetter leak sealers includes the following: 99 Incorrect use, operation or maintenance of leak sealers. 99 Use of the leak sealers with defective safety devices or inflation fittings which have been either incorrectly installed or are non-functional. 99 Non-observance of the instructions contained in the operating...

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Operating Instructions VETTER Leak Sealers-6

A DANGER A DANGER A DANGER 2.2 Information concerning the dangers Danger of explosion! If there are inflammable liquid or gas leaks it is imperative that sparks be avoided by fixtures and fittings. Vetter Leak Sealers must only be filled when in the correctly tensioned condition. Only fill the leak sealers until the leak is sealed (max. operating pressure 1.5 bar and 12 bar). Any additional filling of the leak sealer can damage the pipe or the tank by built up pressures A leak in a tank or container is a weak point. Therefore avoid any additional damage by filling the leak sealer so that no more...

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Operating Instructions VETTER Leak Sealers-7

Operation of the Leak Sealers This chapter gives you information about which sources of compressed air you are able to use with Vetter leak sealers. When using leak sealers observe the corresponding pressure stage. 3.1 Operation with controllers, inflation hose and compressed air bottle As an example the following pictures present the sequence of events for leak sealing bags 1.5 bar. Corresponding leak sealers and accessories must be used for other pressures and other sources of air. Before inflation, the leak sealing bags must be correctly and safely tensioned with tension belts on the leak...

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Operating Instructions VETTER Leak Sealers-8

Compressed air bottle3.2 Operation of the controller, inflation hose and other sources of compressed air Observe the maximum input pressures of the controllers for the various pressures (refer to the table below). Adapters contained in the adapter kit The adapter kit contains adapters for the following sources of compressed air: Truck compressed air connection with blind coupling Close the control line to the blind coupling. The tyre inflation connection must be secured with a safety valve as a standard. The control line is to be connected with the blind coupling. The truck must be secured by...

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Operating Instructions VETTER Leak Sealers-9

Truck tyre valve Used for inflating with a normal hand pump or foot pump. Truck tyre valve connection For tapping off air from the spare tyre. Adapter for construction site compressor Adapter for portable compressor Air supply hose, 10 m with blocking valve The air supply hose with blocking valve can be used as an extension between air source and the controller. Operation with hand pump and foot air pump Hand pump or foot pump for connection to the input coupling of a controller via a 2 m connection hose. Operation with foot air pump having safety valve and manometer Foot air pump 1.5 bar with...

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Operating Instructions VETTER Leak Sealers-10

Vetter Leak Sealers Application of Leak Sealers This chapter gives you information about how Vetter leak sealers are used. When using leak sealers, observe the safety instructions in Chapter 2 as well as the pertinent regulations for work protection and safety, accident prevention regulations (e.g. DGUV) and the general rules for technology. 4.1 Use of the acid protection covering The special design of the acid protection covering permits storing the ready-for-use leak sealing bag including the tension belts on the emergency vehicle. 99 Route both tension belts through the belt bushing slots...

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Operating Instructions VETTER Leak Sealers-11

99 Tension the leak sealer with the tension belts. 99 Make certain that there is nobody within the area of danger. 99 Inflate the leak sealer from a safe position until the leak is sealed. Danger of explosion! If there are inflammable liquid or gas leaks it is imperative that sparks be avoided by fixtures and fittings. Vetter sealing must only be filled when in the correctly tensioned condition. Only fill the leak sealing until the leak is sealed (max. operating pressure 1.5 bar and 12 bar). Any additional filling of the leak sealer can damage the pipe or the tank by built up pressures. A leak...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.