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Cogeneration plant: Gas Turbine is running over 60,000 hours in a wood manufacturing plant

Cogeneration plant: Gas Turbine is running over 60,000 hours in a wood manufacturing plant

Cogeneration plant: Gas Turbine is running over 60,000 hours in a wood manufacturing plant

Product catalog summary
Overview
Timber Products Company, Ampine Division, a fiber board manufacturer in Sutter Creek, California, faced energy challenges and sought to reduce reliance on utility power. Previously, the company used natural gas burners for drying fiberboard and purchased electricity from the local utility. In 2001, they installed a cogeneration facility with Vericor Power Systems' VPS3 gas turbine-generator sets, achieving over 60,000 hours of operation.

Challenge
The plant needed to provide continuous electrical power and steam 24 hours a day, 6 days a week, without downtime, and in a cost-efficient manner.

Solution
The solution involved using a Vericor VPSTM3 Genset power system in cogeneration mode with a heat recovery system duct burner.

Results
The 3 MW cogeneration plant has operated for over 60,000 hours, reducing energy costs by half compared to grid power. The project benefited from a 35% tax deduction, resulting in over 50% operating cost savings and high reliability.

Case Study Details
Originally installed in Oregon, the VPSTM3 Genset was relocated to California, where economic conditions were more favorable. The plant operates continuously with one day off for maintenance. Heat from the engine exhaust produces steam for compressing sawdust into fiberboard, with additional steam generated as needed.

Advantages of Gas Turbine Systems
The Vericor ASE40™ 3-megawatt gas turbine offers several advantages: compact size, high operational readiness, fast cold start, low emissions, flexibility in fuel use, high reliability, and low maintenance. The modular design allows for easy inspections and maintenance, with recommended cycles of 30,000 hours for a hot section overhaul and 60,000 hours for a major overhaul.
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Catalog excerpts

Cogeneration plant: Gas Turbine is running over 60,000 hours in a wood manufacturing plant-1

CASE STUDY Co-generation plant : Gas turbine is running over 60,000 hours in a wood manufacturing plant Project was made attractive by a 35% tax deductions and end in over 50% operating cost saving and a great reliability. CHALLENGE Provide 24 hours a day, 6 days a week electrical power and steam to a fiber board plant in California without downtime and in a cost efficient way. SOLUTION Provide heat and power with a Vericor VPSTM3 Genset power system in cogeneration mode with a heat recovery system duct burner. RESULTS 3 MW cogen plant with Vericor gas turbine runs for over 60,000 hrs (and it is still running) with an equivalent energy cost that is half compared to grid. OVERVIEW Timber Products Company, Ampine Division, is a fiber board manufacturer in Sutter Creek, California. Reliability and efficient operation are critical to their operation. Facing an unresolved energy situation, the company (previously called Sierra Pine and located in Oregon) understood the need to decrease its dependence on utility-generated power. Prior to installing the gas turbinebased cogeneration project, the company dried fiberboard with several dryers having a 40-mmBtu natural gas burner. Electricity was purchased from the local utility. Various energy alternatives were considered, and finally the company made the decision to proceed with the cogeneration facility and finalized the contract with Vericor Power Systems for the VPS3 gas turbine-generator sets in May 2001. The plant was engineered and constructed in a record time and August 2001 marked commercial operation of the new power plant. To date, the gas turbine has accumulated over 60,000 hours in operation. Sutter Creek, California, USA Rather than buying expensive grid power, Vericor’s VPSTM3 Genset supports the plant’s electrical demand and heat requirements

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Cogeneration plant: Gas Turbine is running over 60,000 hours in a wood manufacturing plant-2

CASE STUDY : Sierra Pine co-generation plant for fiber board manufacturer Case Study details and the benefit of an aero-derivative gas turbine Originally installed in Medford, Oregon in a wood-chip drying application in 2001, the VPSTM3 Genset power system was relocated to it’s new home in California where economics were significantly better. The gas is cheaper and the power prices are higher in California as compared to Oregon, creating a significant economical spark spread. The Ampine plant operates 24 hours a day, 6 days a week, with one day off to perform fiberboard plant maintenance. Heat...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.