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Breadcrumb production lines

Breadcrumb production lines

Breadcrumb production lines

Product catalog summary
Overview
Ventilex is a prominent supplier of breadcrumb and rusk dryer production lines, offering advanced equipment used by leading producers globally. The production line includes a bread mill, fluid bed dryer/cooler, gas burner, cyclone, recirculation, exhaust blower, cooling fan with filter, ductwork, and automated controls.
Key Features
  • Unique low g-force shaking fluid bed design with integrated fire protection system.
  • Available in seven sizes with outputs ranging from 400 kg/hr to 5000 kg/hr.
  • High-quality product with uniform particle size and precise control over color, shape, and texture.
  • Gentle shaking motion reduces fines and maintenance compared to high-frequency systems.
Breadcrumb Processing
  • Used as a coating for various foods, providing a crunchy exterior and sealing in moisture.
  • Assessed based on appearance, texture, and technical properties like absorption and moisture content.
  • Production involves milling, drying, baking, and toasting with automated controls.
Rusk Processing
  • Used as a filler or binding agent in meat products, with properties important for absorption, texture, and color.
  • Rusk production involves a bread mix without yeast, using bicarbonate for rising.
  • Fluid bed pellet oven process offers a smaller footprint and higher throughput.
Technical Specifications
  • Drying/cooling: Product inlet moisture 35-40%, dried to 8-14%, product temperature dryer: 70-80°C, process air temperature: 140-180°C.
  • Rusk drying: Product inlet moisture 35-40%, dried to 1-3%, product temp dryer: 150-190°C, process air temperature: 170-210°C.
Advantages
  • High-quality, uniform final product with guaranteed results in color, moisture, size, and capacity.
  • Automatically controlled process with data logging and traceability.
  • Hygienic design, low energy consumption, and minimal maintenance.
  • Fire protection system integrated into the equipment.
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Catalog excerpts

Breadcrumb production lines-1

BREADCRUMB & RUSK PROCESSING EQUIPMENT With their crispy, crunchy outsides and moist, juicy insides, battered and breaded food products are irresistible. Breading food products helps to seal in moisture when deep-frying or pan-frying. It also provides a crunchy and delicious exterior, and the golden-brown color makes the food more attractive. The consumption of breaded products has increased tremendously during the past decades. Also breaded products have evolved beyond the traditional crumb in terms of functionality, potential health benefits, flavor, texture, and appearance. Rusk is mainly used as a filler, an ingredient for dried stuffing mixes or a binding agent in hamburgers, sausages, pies, and other compound meat products. It is also a carrier for flavours, colors and seasonings. Rusk is important for it's absorption, texture and color properties. Ventilex Breadcrumb processing Benefits: High quality product with uniform particle size. Precise controls enable drying, or toasting, to achieve precise control of color, shape and texture to meet your customer’s specifications. Processing (milling, drying and cooling) of pellets, bricks, sheets, extrusions or loaves of bread. Stand alone fire protection system incorporated into equipment. Gentle shaking motion creates fewer fines and less maintenance than competition’s high frequency vibration system. Fluid bed dryer for breadcrumb Imtech Ventilex breadcrumb and ruskproduction equipment Ventilex is a leading supplier of breadcrumb and rusk dryer production lines. We offer a highly developed product line that is in use at the leading producers worldwide. The line consists of a bread mill, a fluid bed dryer/cooler, a gas burner, cyclone, recirculation, exhaust blower, cooling fan with filter, ductwork and fully automated controls. Due to the unique low g-force of the shaking fluid bed design, Ventilex can offer a fully integrated fire protection system with fire detection and water spray nozzles directly in the dryer process space. The production line can be delivered in seven sizes ranging from 400 kg/hr ( 900 lbs/hr) to 5000 kg/hr ( 9000 lbs/hr) output (finished product spec).

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Breadcrumb production lines-2

Breadcrumb milling, drying, baking and toasting with automated controls. Breadcrumb comes in many shapes and sizes based primarily on what the customer wants as opposed to the technical characteristics of the material. Most food processing companies have been operating for many years and have defined specific requirements which their end product must meet. Typically breadcrumb is used as a coating for fish, chicken, etc. The crumb is light weight with an airy structure, good for absorbing allot of oils and water during the baking/frying/cooking of the food stuff. Breadcrumb is assessed based...

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Breadcrumb production lines-3

Rusk production/baking process Rusk is a bread mix where yeast is not used. This is usually replaced by a bicarbonate (either sodium or ammonium) to provide some rising during baking and to produce the airy structure normal for bread. Because there is no proving time necessary to let the product rise, rusk lines tend to be have a smaller footprint and higher throughputs than breadcrumb processing lines. A standard baking process using an oven is very similar to breadcrumb except without the proving time required to allow the bread dough to rise. Fluid Bed pellet oven The dough is extruded into...

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Breadcrumb production lines-4

Breadcrumb processing line options (Cold) Extruding Bread mill Fluid bed dryer / cooler

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Breadcrumb production lines-5

Ventilex Breadcrumb and rusk processing lines Ventilex is a leading supplier of breadcrumb dryer production lines worldwide. Guaranteed results; color, moisture, size and capacity High quality and uniform final product Automatically controlled process, Data Logging / Traceability Hygienic design, high quality finish Gentle shaking motion, less fines Imtech Ventilex More throughput, low operation cost Minimal maintenance Fire protection system Fluid Bed dryer for breadcrumb 8181 BH Heerde Netherlands T: +31 (0)578 698200 E: [email protected] www.ventilex.com Imtech Drygenic Oude Middenweg 19,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.