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TEST BENCH MODEL: HC100

TEST BENCH MODEL: HC100

TEST BENCH MODEL: HC100

Product catalog summary
Overview: The Ventil HC100 is a universal test bench designed for testing shut-off and control valves ranging from 1 to 24 inches (DN25 to 600 mm). It supports both gas and liquid testing according to international standards such as API 598, EN 12266-1, and ISO 5208.
Main Features:
  • Gas and liquid testing capabilities for various valve types.
  • Built with first-class components and includes a Windows 10 Ventil Computer Registration System.
  • Ready for use with integrated safety features.
Test Systems:
  • Gas/Air Test System: 0 - 7 bar / 100 psi using compressed air.
  • Liquid Test System: 0 - 400 bar / 5,800 psi using potable water or a water mixture with anti-corrosion inhibitor.
Clamping System: The HC100 features a 100 Metric ton clamping system for quick and safe clamping of valves. It includes a long stroke spindle and a short stroke hydraulic cylinder for efficient operation.
Clamping and Sealing Methods: Single-body-piece valves use a hydraulic system for clamping, while split-body or fragile valves can use inner/radial sealing adapters.
Liquid Storage and Filling: The system includes a closed reservoir with a high-volume filling pump, ensuring efficient liquid management during testing.
Control Panel: Features digital pressure, time, and leakage readings, with the ability to print and store test certificates. It includes a 'laser' bubble counter for accurate seat leakage detection.
Safety Features: The HC100 is designed with safety in mind, featuring a bulletproof polycarbonate safety screen, a kill switch, and an automatic safety interlock system.
Specifications:
  • Range: 1 - 24” / DN25 - 600 mm.
  • Clamping Orientation: Horizontal.
  • Test Station Operation: Automatic, push-button operated.
  • Safety Features: Includes a safety screen, interlock system, and flash light warning system.
Optional Features: A variety of optional parts and systems are available to enhance performance and efficiency for specific applications.
See more

Catalog excerpts

TEST BENCH MODEL: HC100-1

TEST BENCH MODEL: HC100 T ECHNICAL SPECIFICATION U NIVERSAL TEST BENCH FOR S HUT - OFF R ANGE : 1 - 24” / DN25 - 600 MM . Ventil – Middle East Ventil Russia - Central Asia Polakweg 6 - 2288 GE Rijswijk – The Netherlands T.: +31 88 113 0900 E.: [email protected] I.: www.ventil.nl 906 Gemini Street Houston TX 77058 – USA T.: +1 281 280 0141 E.: [email protected] I.: www.ventil-usa.com SAIF Zone – Unit Q4-267 Sharjah – United Arab Emirates T.: +971 506 260 955 E.: [email protected] I.: www.ventil.nl Moscow T.: +7 916 806 5800 E.: [email protected] I.: www.vent

 Open the catalog to page 1
TEST BENCH MODEL: HC100-2

TESTING SHUT-OFF AND CONTROL VALVES Industrial valves are crucial assets and play a key role in the operation of any continuous generating process plant. Valves either isolate the pressure, regulate the flow or protect the process plant. It is therefore obvious that the plant efficiency is directly affected by the non-performance of valves, either in terms of output or in terms of reliability and availability. Valves should be given the right treatment and be correctly tested to ensure that they will fulfil their important role. TEST BENCH HC100 The Ventil HC100 is an universal and versatile...

 Open the catalog to page 2
TEST BENCH MODEL: HC100-3

Quick clamping system 100 Metric ton strong clamping system for quickly clamping all common Gate, Globe, Ball, Plug, Check, Plug and Butterfly Shut-off and Control valves with linear body pattern up to 24” / DN600 mm. The valve is safely clamped in horizontal position (valve stem vertical), giving the operator full access to the valve and its controls, gearbox, actuator, etc. Completed with a long stroke spindle for quickly adapting to the body length, the face to face dimension of the test object, and a short stroke - double acting hydraulic cylinder for generating the actual clamping force....

 Open the catalog to page 3
TEST BENCH MODEL: HC100-4

Test bench control panel The ergonomically designed, fully Stainless Steel Control panel contains all parts and systems for operating the clamping and test systems. Smart design has led to a minimum amount of operating components, allowing very easy, safe and intuitive operation and control. Just like the CRS test program, the control panel can be completed with text plates in your native language. The fully integrated Windows 10 operated ‘CRS’, exists of a complete PC system, a set of accurate - calibrated pressure transducers, A/D conversion unit and fully in-house developed test software....

 Open the catalog to page 4
TEST BENCH MODEL: HC100-5

Safe design approach With over 5000 test benches installed and a zero accident track record, we can conclude and emphasize that we ‘deliver safety’. A long, reliable, and most of all, safe working effect starts with a ‘safe design approach’. With the design of the HC100 we consider the position and role of the operator and the character of tests. Our design engineers subject each particular part and system to a thorough risk assessments. Good work - design and ergonomics helps to achieve reliable and consequent test results and keep the operator safe at work. Standard Safety features: Safety...

 Open the catalog to page 5
TEST BENCH MODEL: HC100-6

Clamping orientation Horizontal (valve stem vertical) Test station operation Automatic, push button operated. Hydraulic operated, from control panel Hydraulic, proportional controlled – sealing on the Raised Faces Clamping sealing methods Prepared for the use of inner / radial sealing adapters for BW/SW ends Body / shell testing with gas and liquid Test procedures Bi-direction seat testing with gas and liquid Test fluid Compressed shop/utility air from the external supply Hand-operated pressure controller with SS block and release valves Analogue pressure reading Pressure gauge, case Ø160 mm...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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