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Complete Valve Solutions

Complete Valve Solutions
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Complete Valve Solutions

Product catalog summary
Overview: Velan is a prominent manufacturer of industrial steel valves, catering to the refining and petrochemical industries with a diverse product range including gate, globe, check, ball, butterfly, and engineered severe service valves, as well as steam traps. The company is known for its dedication to quality, innovation, and customer satisfaction.
Product Specifications: Velan offers a variety of valves such as API 600, 602, and 603 gate valves, globe valves, check valves, dual-plate check valves, HF acid valves, triple-offset butterfly valves, metal-seated and resilient-seated ball valves, API 6D and 6A ball valves, coker ball valves, and steam traps. These are designed for low emissions, easy maintenance, and long service life, with sizes from 1/4 to 60 inches (8–1500 mm).
Engineering and Innovation: Velan's Engineering Design Group uses advanced software and testing tools to address challenging applications, including liquid helium handling at CERN and main steam isolation in nuclear power plants. The company holds certifications like ASME Section III, ISO 9001:2000, PED, and API 6D.
Manufacturing and Quality: With over 1,800 professionals and multiple production facilities globally, Velan employs advanced automation and proprietary techniques for both custom and large-scale production. The focus is on low emissions, safety, and reliability.
Industry Applications: Velan valves are utilized in industries such as power, oil and gas, refining and petrochemical, chemical, pulp and paper, cryogenics, mining, and marine. They are particularly strong in the refining and petrochemical sectors, meeting stringent emissions standards for severe service applications.
Research and Development: Velan's R&D facilities are equipped with tools like steam boilers and cryogenic test stands, focusing on metal spray technology and offering on-demand engineering capabilities such as valve design and stress analysis.
Environmental Commitment: Velan aims to minimize environmental impact by developing sealing technologies that reduce leakage and meet low emission criteria, offering zero-emission valve options and conducting emissions testing for compliance.
Global Presence: Velan has a global sales and distribution network, providing personalized customer service and quick access to stock worldwide, with quick-ship warehouses in North America for immediate deliveries.
Distribution Network and Product Stocking: Velan's extensive distribution network supports a wide range of valves, with stocking programs for multi-turn and quarter-turn valves in various steel types, aiding in global MRO contracts.
Field Engineering Services: Velan offers comprehensive support from post start-up to aftermarket services, maintaining a knowledge base for troubleshooting and trend analysis.
Refining Process Overview: The refining process involves fractionating crude oil into usable products through atmospheric and vacuum distillation, preparing feedstocks for further catalytic treatment and separation.
Cracking and Coking Processes: Key processes like Fluidized Catalytic Cracking (FCC) and hydrocracking convert feedstocks into high-quality fuels, while delayed coking heats residual oil to produce lighter products and manage coke formation.
Petrochemical Production: Velan valves are suitable for producing butadiene, olefins, and ammonia, ensuring efficient operation in high-temperature and high-pressure environments.
General Applications: Velan provides valves for pump, unit, and vessel isolation, designed for ease of maintenance and reliable service in demanding conditions.
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Catalog excerpts

Complete Valve Solutions-2

Օ5 plants in North America5 plants in EuropeՕ3 plants in Asia > Entirely focused on industrial valves > ՕGate, globe, check, ball, butterfly, and engineered severe service valves Steam traps 20Ք (500 mm) class 150 Torqseal > valve on cooling water isolation to the heat exchanger. > All major approvals, includingҕISO 9001:2000 (since 1991)ASME N stamp for nuclearquality (since 1970)ՕAPI 6DTotal Process ImprovementProgram (including Lean Manufacturing, Six Sigma) > Extensive engineering and R&D capabilitiesՕCycle test facilities Stress analysis capabilities > Leader in automated productionՕCNC...

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Complete Valve Solutions-3

1 / > 4 -60 (8-1500 mm), ASME classes 150-4500 Product catalogs: VEL-PS, VEL-SFV, VEL-CSV > 1 / > 4 -24Ԕ (8-600 mm), ASME classes 150-4500 Product catalogs: VEL-PS, VEL-SFV, VEL-CSV > 1 / > 4 -36 (8-900 mm), ASME classes 150-2500 Product catalogs: VEL-PS, VEL-SFV, VEL-CSV, VEL-WCV > 2-60Ԕ (50-1500 mm), ASME classes 1502500 Product catalogs: VEL-PQCV > ֮ 24 (600 mm) cast steel gate valve inhydrocarbon service. 2-36Ԕ (50-900 mm), ASME classes 150-300 Product catalogs: VEL-HFA > 3-48Ҕ (80-1200 mm), ASME classes 150-600 Product catalogs: VEL-BF > 1 / > 2 -24 (15-600 mm), ASME classes 150-4500 Product...

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Complete Valve Solutions-4

Velan takes casting quality seriously. Magmasoft > casting simulation is part of a comprehensiveapproach to consistently producing top quality products. > Velan used computational fluid dynamics toimprove the flow characteristics of this 4 (100 mm) globe valve. > The performance of hot cycling tests in Velans R&D facilities. 4 >

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Complete Valve Solutions-5

Velan can supply turn-key automated packages with integral control actuation for two-wire andclosed loop systems (Profibus, Modbus, Fieldbus, etc.). > BP, one of the worldҒs largest oil companies,awards Environmentally Friendly ValveӔ status to Velan cast steel valves. > Velan performs emissions testing to guarantee our valves meet strict low emission criteria. An actuator is installed on a metal-seated ball valve before hydrotesting. 5 >

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Velan manufactures a wide range of severe service metal-seated ball valves specifically designed for the refining and petrochemical industries. Velans line of coker ball valves, which includes a multi-ported switch valve has been successfully installed in over 90 delayed coker units worldwide. Applications range from inlet transfer lines to heater isolation. Velan also manufactures a full line of metal-seated valves in sizes > 1 / > 2 Җ24(15Ԗ600 mm) in ASME pressure classes 1504500, and offers tight bidirectional shut-off in the Securaseal > ֮ product line. Applications range from catalyst handling...

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Complete Valve Solutions-7

Velan manufactures a full range of pressure seal gate, globe, and check valves for high pressure/high tempera- ture applications. Velan is unique in offering forged bodies and bonnets in sizes up to 24 (600 mm) to improve the quality of the pressure boundary, ensuring that the highest quality material is being used in Velan products. This ensures greaterstrength, structural integrity, and reliability. Velan also uses a new live-loaded pressure seal design, which maintains a bonnet seal regardless of pressure/ temperature fluctuations. > A 10Ԕ (250 mm) pressure seal valve at a refinery in Brazil....

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Complete Valve Solutions-8

Velan is a true global manu-facturing leader. WhatҒs more, our global presence goes far beyond our manu- facturing facilities: our wide range of valves are sold through an extensive network of distribution companies. Our distributors are furthersupported by our North American and European dis- tribution centers, so a Velan distributor is always nearby and ready to help should the need arise. Over the years, Velans large inventories and premier distribution network VelanҒs product stocking program includes a large selection of multi-turn and quarter-turn valves in carbon, chrome, stainless, and...

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Velanגs Field Engineering Services Departmenthas launched a knowledge base to help main-tenance personnel troubleshoot valve problems. Based on the companys detailedservice issue database, valvediagnostics.com allows users to diagnose their problems andfind a recommended solution. 9 >

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The refining process takescrude oil and separates it into useable products. These products range from lubricants to LPG, gasoline, kerosene, residual and distil- late fuels, coke, asphalt, solvents, and petrochemical feedstock. The refining process starts with fractionating, where the crude is sent through two distillation units. The first unit is atmospheric distilla- tion, which separates and recovers the lighter fractions from the fresh crude oil. The reduced crude feed is then sent to the second distillation unit, vacuum distillation, where light, medium, and heavy lube oil is separated.The...

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The heart of every refinery isthe crude distillation unit. In a crude unit, the oil is heated and the different hydrocar- bon compounds are separat- ed by a process called distil- lation. DistillationӔ means that, at different tempera- tures, the various hydrocar- bon compounds will boilӔ off and be separated from the feedstock. It is important to note that the distillation process is the most common process found in a refinery. Distillation towers are found in almost every type of unit and are used to separate the various hydrocarbon fractions.The atmospheric crude distil-lation tower is very...

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