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Vektorflo

Vektorflo
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Vektorflo

Product catalog summary
Introduction
This document from Vektek, Inc. provides an overview of hydraulic clamping systems, emphasizing their role in enhancing productivity in CNC machining. VektorFlo® power clamps are highlighted for their efficiency and consistency in part clamping.

Product Quality and Development
Vektek focuses on the quality of its hydraulic clamping products, developed through extensive research. Key features include BHC™ coating for durability and chromed bearing surfaces for improved load-bearing capabilities.

Components Overview
  • Boosters and Pumps: Details on various air/hydraulic boosters and pumps, including compact and portable options.
  • Cylinders: Descriptions of block, cartridge mount, and threaded cylinders for specific applications.
  • Clamps: Information on swing clamps, link clamps, and special use clamps with unique features.
  • Valves: Discussion on directional control and accessory valves, their configurations, and functions.
  • Fittings and Hardware: Essential components for system connection and mounting.
  • Safety and Support: Safety features and work support systems for reliable operation.

Frequently Asked Questions
Common questions about component operation and maintenance are addressed.

Conclusion
Vektek's hydraulic clamping systems are presented as reliable solutions for enhancing CNC machining productivity, supported by comprehensive technical support.
Device Life and Porting
Devices feature standard SAE O-ring porting, with special seals and wipers to prevent leaks. VektorFlo® seals are tested for stability in common coolants, and products come with a one-year warranty.

Product Availability and Information
Products are generally in stock with quick shipping options. VektorFlo® devices are often interchangeable with competitors' products, and the catalog provides detailed specifications.

Service Before and After the Sale
Vektek offers comprehensive support through telemarketing, catalogs, and technical assistance, including custom hydraulic clamping concepts and CAD files.

Planning Your Power Workholding System
Successful implementation requires careful planning, considering forces generated by power workholding devices and ensuring fixture or machine tool base can withstand these forces.

Steps for System Planning
A 13-step process for planning a power workholding system is outlined, emphasizing realistic cycle times and suitable power sources and control components.
Clamp Time Calculation
Guidance on calculating approximate clamping time, including position time of sequenced circuits and correction factors.

Considerations for Cylinder Use
Recommendations for double acting cylinders for timely retraction and minimizing fittings for single acting cylinders to avoid backpressure.

Plumbing and Pump Considerations
Ensure tubing is flushed to remove contaminants, and pumps should not exceed recommended flow rates.

Hydraulic Circuit Design
Avoid placing multiple sequence valves in series and use pressure limiting valves after sequence valves.

Material and Fluid Compatibility
Use fittings rated for 5,000 psi and avoid non-standard hydraulic fluids.

Maintenance and Storage
Preventive maintenance is crucial for fixtures stored for extended periods.

Frequently Asked Questions
Solutions for common issues like part distortion during clamping and pump cycling are provided.

Special Requests
Vektek may entertain special requests for custom parts.
Introduction
Technical guidance on VektorFlo® products, focusing on hydraulic systems, seals, fittings, and work supports.

Spare Parts and Costs
Ordering spare parts with the original order is recommended to avoid high costs.

Seals and Temperature Guidelines
Viton® seals are suitable for high heat applications, with standard seals operating between 40°F and 160°F.

Fittings
Flareless fittings are recommended for tubing connections.

Troubleshooting Hydraulic Systems
Ensure the presence of a directional control valve for proper cylinder operation.

Fixture Setup Documentation
Includes a checklist for verifying pressure gauges and fittings.

Work Supports
Work supports provide additional support, reducing part distortion and improving machining results.

Types of Work Supports
Three advance types: spring, air, and fluid, each suited for different applications.

Installation and Maintenance
Use a torque wrench for installing cartridge work supports.

Capacity and Features
Work supports are available in capacities from 1,000 to 12,500 lb.

Conclusion
VektorFlo® products offer versatile solutions for hydraulic systems.
Overview
Specifications and guidelines for Vektek's work support products, including spring, air, and fluid advance supports.

Spring Advance Work Supports
  • Spring force lifts the plunger, hydraulic pressure locks it in place.
  • Available in various models with different dimensions and capacities.

Air Advance Work Supports
  • Air pressure lifts the plunger, hydraulic pressure locks it in place.

Fluid Advance Work Supports
  • Hydraulic pressure lifts a spring which lifts the plunger, hydraulic pressure locks it in place.

High-Speed Swing Clamps
  • Designed for applications requiring speed and position sensing.

Frequently Asked Questions
  • Discusses the use of high-speed swing clamps and compatibility with work supports.
Overview
High-Speed Swing Clamps designed for quick positioning and clamping.

Specifications
Available in threaded body, top flange, and bottom flange styles, with capacities ranging from 450 to 2,600 lbs.

Features
Includes a patented ball seat for enhanced rotary function and fluorocarbon wipers for coolant compatibility.

Performance
Clamp times and flow rates vary by capacity and arm length.

Position Sensing Systems
Available for double acting clamps, using mechanical or air logic.

Usage Recommendations
Ideal for applications where part loading is obstructed by other clamp styles.
Overview
Technical information and FAQs about Vektek's swing clamps.

Specifications
Available in capacities ranging from 450 to 5,000 lbs, with a patented V-groove cam mechanism.

Procedures and Recommendations
  • Calculate cutter forces and determine clamp resistance.

Operational Guidelines
  • Avoid excessive speed to prevent clamp life reduction.

Common Issues and Solutions
  • Uneven contact timing can be caused by flow restrictions.

Design Features
  • Large ball and cam rotational mechanism for a 90° swing action.

Additional Information
  • Vektek offers a pneumatic line, VektorAir™, for air operation applications.
Overview
Specifications and guidelines for Vektek's hydraulic swing clamps.

Specifications
Lists various models with cylinder capacities, clamping strokes, and oil capacities.

Design and Features
Standard arm clocking mechanism and hardened V-cam tracks for durability.

Installation and Usage
Emphasizes not allowing the swing arm to contact the workpiece during rotation.

Warnings and Recommendations
Users are cautioned against modifying the needle valve or seat.

Applications
Suitable for synchronized clamping of multiple parts.
Overview
Specifications and guidelines for various hydraulic cylinders and swing clamps.

Specifications
Lists multiple models of hydraulic cylinders with dimensions and operational capacities.

Procedures and Recommendations
Emphasizes not allowing the swing arm to contact the workpiece during rotation.

Design and Construction
Two-piece body construction to reduce leak paths and improve rigidity.

Link Clamps
Highlights their application in scenarios where reaching over obstacles is necessary.

Warnings and Best Practices
Advises against using high flow pumps with link clamps.

Contact Information
Vektek, Inc. provides contact details for further inquiries.
Overview
Specifications and guidelines for Vektek's hydraulic link clamps.

Specifications
Clamp capacities range from 350 lb to 6,800 lb at a maximum operating pressure of 5,000 psi.

Procedures and Recommendations
Clamping force can be adjusted by varying the hydraulic system pressure.

Design and Dimensions
Single piece body/pivot design for accuracy and longevity.

Additional Features
Levers are sold separately, and user-manufactured arms may reduce linkage life.

Conclusion
Vektek's link clamps provide versatile and reliable solutions for hydraulic clamping needs.
Overview
Specifications and dimensions for various hydraulic cylinders.

Specifications
  • Single Acting Cylinders: Hydraulically actuated in one direction and spring returned.
  • Double Acting Cylinders: Hydraulically actuated in both directions.
  • Manifold Mount Block Cylinders: Eliminate the need for external ports and plumbing.
  • Hollow Rod Cylinders: Designed for through-hole, center pull applications.

Key Features
  • Adjustable force by varying hydraulic system pressure.

Operational Guidelines
  • Maximum operating pressure is 5,000 psi.

Dimensions
Detailed dimensions for each model are provided.
Overview
Specifications and features of Vektek's hydraulic cylinders.

Specifications
Lists multiple models of single and double-acting cylinders.

Key Features
  • Special wipers to keep contaminants out.

Applications and Recommendations
  • Double-acting push/pull cylinders are recommended for drawing wedges.

Frequently Asked Questions
  • Guidance on selecting the appropriate cylinder model.

Installation and Maintenance
  • Standard SAE porting for easy access and plumbing.

Conclusion
Vektek's hydraulic cylinders offer robust solutions for various industrial applications.
Specifications and Features
Adjustable force cylinders with input pressure adjustment and chromed pistons for durability.

Hydraulic System Components
Various manifold models for centralized hydraulic connections.

Hoses and Tubing
High-strength aramid reinforced hoses designed for 5,000 psi working pressure.

Frequently Asked Questions
Guidelines for using machine pumps for clamping systems.
Overview
Specifications and guidelines for Vektek's hydraulic systems, focusing on air/hydraulic boosters and various pump models.

Air/Hydraulic Boosters
  • Designed to multiply shop air line pressure for powering single-acting hydraulic systems.

Hydraulic Intensifiers
  • Self-contained devices that boost inlet hydraulic pressure.

Compact Air/Hydraulic Pumps
  • Suitable for single fixtures and small pallet systems.

Portable Electric/Hydraulic Pumps
  • Self-contained and portable, maintaining continuous pressure.

Medium Capacity Electric/Hydraulic Pumps
  • Designed for power clamping with intermittent duty cycle.

Threaded Body and Block Body Screw Pumps
  • Simple power supply for small systems.

Warnings and Recommendations
  • Use of spool valves invalidates warranties on VektorFlo® pumps.
Compact Air/Hydraulic Pump Specifications
Model No. 55-8213-00 is suitable for both single and double acting systems.

Warnings and Recommendations
Use of spool valves invalidates the warranty on VektorFlo® pumps.

Palletized Fixture Accessories
Pallet decouplers serve as the interface between the stationary pump and the moving pallet.

Operating Handles and Decouplers
One-Handed and Two-Handed Operating Handles are available for Automatic Shutoff Valve Decouplers.

Pumps for Automatic Shutoff Valve Decouplers
Basic pump: 3/4 HP with a 3-position/4-port directional control valve.
Overview
Specifications and operational guidelines for hydraulic components and systems used in palletized fixture accessories.

Decouplers
Automatic and manual shutoff valve decouplers for single and double acting systems.

Accumulators
Maintain circuit pressure when the pallet is disconnected from the pump.

Manual Shutoff Valve Decouplers
Designed for single acting systems.

Tombstone Top Plates
Provide control for multiple faces of a tombstone or multi-circuit pallet.

Pallet Pressure Monitor
Wireless device confirms the presence of a preset minimum hydraulic pressure.

Frequently Asked Questions
Common queries about the pallet pressure monitor are addressed.
Overview
Specifications and guidelines for Vektek's Pallet Pressure Monitor System and various hydraulic components.

Specifications
  • The Pallet Pressure Monitor System operates without electrical power on the pallet.

Procedures and Recommendations
  • Filters and valves are recommended to maintain system integrity.

Norms and Standards
  • All components are made from steel with hardened operating parts.

Key Features and Limitations
  • Accessory valves are designed specifically for hydraulic clamping systems.

Tables and Data
  • Tables provide dimensions and specifications for various mounting and clamping components.
Pressure Reducing Cartridge
Interchangeable with the pressure limiting cartridge, featuring a two-port design.

Pressure Reducing Valve (PRV)
Controls pressure by closing at a set-point to block flow and pressure rise.

Gauges
Liquid-filled gauges conform to ANSI standard B40.1 Grade B.

Over-Pressure Relief Cartridge
Opens to bleed excess pressure above 5,000 psi.

Pressure Switches
Essential for system monitoring.

Directional Control Valves
Manage hydraulic cylinder movement.

Control Valves
Available in 2-position, 3-port, and 3-position, 4-port configurations.

Custom Arms
Guidelines for creating or modifying arms for swing clamps.
Overview
Specifications and guidelines for Vektek's swing clamp arms.

Specifications
Lists various models of swing clamp arms with their respective cylinder capacities and dimensions.

Procedures
Instructions for ordering arms without tapped holes and assembling double-ended rocker arms.

Safety Recommendations
Emphasizes the importance of safety in hydraulic clamping operations.

Maintenance
Regular inspections for damaged hoses and leaks are recommended.

Conclusion
Vektek, Inc. stresses the importance of selecting, installing, and maintaining components with care.
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Catalog excerpts

Vektorflo -4

Most expensive CNC met al work ing ma chines are purchased without fixtures to hold the workpiece(s). With todayΒs so phis ti cat ed ma chines making tool changes in frac tions of a second and cutting at speeds we once thought nearly impossible, the speed and quality of part clamping is the next most important opportunity for time savings and pro duc tiv i ty im prove ment. VektorFlo Hardened and Chromed bearing sur faces are in cor po rated to provide improved load bearing areas where it is critical to device life. > Our unique blend of telemarketing, catalog and technical support is there for...

 Open the catalog to page 4
Vektorflo -5

Successful powered workholding does not just happen. Like any other manu fac tur ing process, it must be carefully planned. But that does not mean that you need to be a hy drau lics engineer to implement a powered work hold ing system. Designing a system involves nothing more than the common-sense ap pli ca tion of a few basic work hold ing concepts.Applications for power workholding fall into two categories: retrofits to replace and upgrade clamping on existing fixtures; and new fixtures designed from the outset with power workholding. In both cases it is im pera tive that you keep in mind the...

 Open the catalog to page 5
Vektorflo -6

First, determine the nature of the op era tion to be performed, the number of parts to be processed per cycle, and whether operations will be performed on more than one surface of each part. Also determine the time that should be allowed for part loading, un load ing, and clamp ing.Consult your machine tool file to de ter mine the available work space on the machine table, bed, chuck or other sur face, as applicable. Be sure that the space avail able will accommodate the part or quantity of parts to be proc essed ac cord ing to your man u fac tur ing work-flow. If not, revise your plan.In the...

 Open the catalog to page 6
Vektorflo -7

The expression .01 x (sys. op. press. 1000) takes into account the slight com press ibil i ty of oil and system elasticity which influence the length of time required to pressurize a system. Pressurize time is the total time to reach pressure ex pressed in decimal parts of a minute.If total estimated clamping time is not within the cycle time requirements youve targeted but is within device limitations, a larger power source is required 璗 one with greater capacity. Select such a source and repeat the above cal cu la tions to ensure that it will provide the clamping cycle times required. If the...

 Open the catalog to page 7
Vektorflo -9

My pump runs continuously. Is it the right type of pump? Is my pump of appropriate size? It is rated for _____gpm, or _____cu. in. per minute. My devices require a total of _____cu. in. of oil to actuate. For most normal size fixtures, a pump rated in gpm (gallons per minute) is not recommended. If your pump is rated much more than 1 gpm, call us, wed rather give you sound advice now than have you damage clamps and have to sell you replacements. Be sure that you do not exceed the recommended flow rates for your system. If you arenҒt sure, ask us. Call us. It can often be made to work. Some modifications...

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Vektorflo -10

When I look at my clamps, there are threaded holes in them. What do the labels PӔ ADVANCEӔ RETRACTӔ mean? These threaded holes are called portsӔ. The label PӔ or ADVANCEӔ ports are normally used to clamp the part, RETRACTӔ indicates the port normally used to unclamp or retract the clamp. My local chemical representative has rec om-mend ed the use of wa ter-glycolӔ hydraulic fluid. What are the benefits of this fluid and should I use it? Water-glycol is a nontraditional hydraulic fluid. This fluid was de vel oped for use where pe tro leum based fluids are not allowed. They are commonly used in...

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Vektorflo -11

If you have questions youd like answered, call, write, fax or email us. We would be glad to help you use VektorFlo I need a clamp just like your 15-0109-08 except it needs a 6Ҕ long rod. Can you help me? Maybe. We do entertain specials from time to time. Please ask us. We often find that specialӔ requests coincide with our ongoing new product development. If you have a special need, it is worth asking. We may decide to do your special as a de vel op ment project. We may not be able to produce it (actually you may not want it) because of cost. It may be some thing we have done before and will...

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Vektorflo -14

Do I need to use a torque wrench and socket when installing cartridge work supports? Yes, a torque wrench and a 6 point socket is required. If you use an open end, adjustable or box end wrench you increase the chances of damaging the thread, roundness of the support sleeve or damaging the seals causing leakage between the sleeve and body. Please use an appropriate socket, torque wrench and care when installing cartridge work supports. You are correct that the impact of the re-entry of the cutter to the next web of your part will create an interruption and the mass of your straddle mill may cause...

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Vektorflo -15

Highly repeatable, repeats position plus or minus 0.0002 in. Built in polyurethane wipers keep chips and debris out and reduces the chance of plunger/ sleeve sticking or binding. > work supports last longer and stand up to harsh en vi ron ments and abuse bet ter than models without these features.Proprietary wiper and seal de signs reduce con tam i na tion and drag for longer lasting, better per form ing work sup ports. Special corrosion resistant plungers and sleeves reduce the tendency to stick. Coating on the cylinder bodies helps prevent corrosion.Special large diameter plungers and sleeves...

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Vektorflo -22

Cartridge Mount Cavity Dimensions > VEKTEK, INC. 1-800-992-0236 > Vektek, Inc. April 2007 size="-2">

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Vektorflo -24

Frequently Asked Questions > When do you recommend the use of high-speed swing clamps over the standard product? Im using a high volume pump and it is ғblowing out my swing clamps. Will high-speed swing clamps take care of this problem? > Sometimes there are applications where speed is essential, massive arms are required, or position sensing and feedback are necessary. These applica- tions may result in premature failure not due to defects in standard clamps, but from excesses in speed, mass or other requirements. When speed is essential, standard swing clamps (which last millions of cycles...

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Archived catalogs

  1. VektorAir

    36  Pages

  2. VektorFlo Metric

    108  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.