IntroductionThis document from Vektek, Inc. provides an overview of hydraulic
clamping systems, emphasizing their role in enhancing productivity in CNC machining. VektorFlo® power clamps are highlighted for their efficiency and consistency in part clamping.
Product Quality and DevelopmentVektek focuses on the quality of its
hydraulic clamping products, developed through extensive research. Key features include BHC™ coating for durability and chromed bearing surfaces for improved load-bearing capabilities.
Components Overview- Boosters and Pumps: Details on various air/hydraulic boosters and pumps, including compact and portable options.
- Cylinders: Descriptions of block, cartridge mount, and threaded cylinders for specific applications.
- Clamps: Information on swing clamps, link clamps, and special use clamps with unique features.
- Valves: Discussion on directional control and accessory valves, their configurations, and functions.
- Fittings and Hardware: Essential components for system connection and mounting.
- Safety and Support: Safety features and work support systems for reliable operation.
Frequently Asked QuestionsCommon questions about component operation and maintenance are addressed.
ConclusionVektek's hydraulic clamping systems are presented as reliable solutions for enhancing CNC machining productivity, supported by comprehensive technical support.
Device Life and Porting
Devices feature standard SAE O-ring porting, with special seals and wipers to prevent leaks. VektorFlo® seals are tested for stability in common coolants, and products come with a one-year warranty.
Product Availability and Information
Products are generally in stock with quick shipping options. VektorFlo® devices are often interchangeable with competitors' products, and the catalog provides detailed specifications.
Service Before and After the Sale
Vektek offers comprehensive support through telemarketing, catalogs, and technical assistance, including custom hydraulic clamping concepts and CAD files.
Planning Your Power Workholding System
Successful implementation requires careful planning, considering forces generated by power workholding devices and ensuring fixture or machine tool base can withstand these forces.
Steps for System Planning
A 13-step process for planning a power workholding system is outlined, emphasizing realistic cycle times and suitable power sources and control components.
Clamp Time CalculationGuidance on calculating approximate clamping time, including position time of sequenced circuits and correction factors.
Considerations for Cylinder UseRecommendations for double acting cylinders for timely retraction and minimizing fittings for single acting cylinders to avoid backpressure.
Plumbing and Pump ConsiderationsEnsure tubing is flushed to remove contaminants, and pumps should not exceed recommended flow rates.
Hydraulic Circuit DesignAvoid placing multiple sequence valves in series and use pressure limiting valves after sequence valves.
Material and Fluid CompatibilityUse fittings rated for 5,000 psi and avoid non-standard hydraulic fluids.
Maintenance and StoragePreventive maintenance is crucial for fixtures stored for extended periods.
Frequently Asked QuestionsSolutions for common issues like part distortion during clamping and pump cycling are provided.
Special RequestsVektek may entertain special requests for custom parts.
IntroductionTechnical guidance on VektorFlo® products, focusing on hydraulic systems, seals, fittings, and work supports.
Spare Parts and CostsOrdering spare parts with the original order is recommended to avoid high costs.
Seals and Temperature GuidelinesViton® seals are suitable for high heat applications, with standard seals operating between 40°F and 160°F.
FittingsFlareless fittings are recommended for tubing connections.
Troubleshooting Hydraulic SystemsEnsure the presence of a directional control valve for proper cylinder operation.
Fixture Setup DocumentationIncludes a checklist for verifying
pressure gauges and fittings.
Work SupportsWork supports provide additional support, reducing part distortion and improving machining results.
Types of Work SupportsThree advance types: spring, air, and fluid, each suited for different applications.
Installation and MaintenanceUse a torque wrench for installing cartridge work supports.
Capacity and FeaturesWork supports are available in capacities from 1,000 to 12,500 lb.
ConclusionVektorFlo® products offer versatile solutions for hydraulic systems.
OverviewSpecifications and guidelines for Vektek's work support products, including spring, air, and fluid advance supports.
Spring Advance Work Supports- Spring force lifts the plunger, hydraulic pressure locks it in place.
- Available in various models with different dimensions and capacities.
Air Advance Work Supports- Air pressure lifts the plunger, hydraulic pressure locks it in place.
Fluid Advance Work Supports- Hydraulic pressure lifts a spring which lifts the plunger, hydraulic pressure locks it in place.
High-Speed Swing Clamps- Designed for applications requiring speed and position sensing.
Frequently Asked Questions- Discusses the use of high-speed swing clamps and compatibility with work supports.
Overview
High-Speed Swing Clamps designed for quick positioning and clamping.
Specifications
Available in threaded body, top flange, and bottom flange styles, with capacities ranging from 450 to 2,600 lbs.
Features
Includes a patented ball seat for enhanced rotary function and fluorocarbon wipers for coolant compatibility.
Performance
Clamp times and flow rates vary by capacity and arm length.
Position Sensing Systems
Available for double acting clamps, using mechanical or air logic.
Usage Recommendations
Ideal for applications where part loading is obstructed by other clamp styles.
OverviewTechnical information and FAQs about Vektek's swing clamps.
SpecificationsAvailable in capacities ranging from 450 to 5,000 lbs, with a patented V-groove cam mechanism.
Procedures and Recommendations- Calculate cutter forces and determine clamp resistance.
Operational Guidelines- Avoid excessive speed to prevent clamp life reduction.
Common Issues and Solutions- Uneven contact timing can be caused by flow restrictions.
Design Features- Large ball and cam rotational mechanism for a 90° swing action.
Additional Information- Vektek offers a pneumatic line, VektorAir™, for air operation applications.
Overview
Specifications and guidelines for Vektek's hydraulic swing clamps.
Specifications
Lists various models with cylinder capacities, clamping strokes, and oil capacities.
Design and Features
Standard arm clocking mechanism and hardened V-cam tracks for durability.
Installation and Usage
Emphasizes not allowing the swing arm to contact the workpiece during rotation.
Warnings and Recommendations
Users are cautioned against modifying the needle valve or seat.
Applications
Suitable for synchronized clamping of multiple parts.
Overview
Specifications and guidelines for various hydraulic cylinders and swing clamps.
Specifications
Lists multiple models of hydraulic cylinders with dimensions and operational capacities.
Procedures and Recommendations
Emphasizes not allowing the swing arm to contact the workpiece during rotation.
Design and Construction
Two-piece body construction to reduce leak paths and improve rigidity.
Link Clamps
Highlights their application in scenarios where reaching over obstacles is necessary.
Warnings and Best Practices
Advises against using high flow pumps with link clamps.
Contact Information
Vektek, Inc. provides contact details for further inquiries.
Overview
Specifications and guidelines for Vektek's hydraulic link clamps.
Specifications
Clamp capacities range from 350 lb to 6,800 lb at a maximum operating pressure of 5,000 psi.
Procedures and Recommendations
Clamping force can be adjusted by varying the hydraulic system pressure.
Design and Dimensions
Single piece body/pivot design for accuracy and longevity.
Additional Features
Levers are sold separately, and user-manufactured arms may reduce linkage life.
Conclusion
Vektek's link clamps provide versatile and reliable solutions for hydraulic clamping needs.
OverviewSpecifications and dimensions for various hydraulic cylinders.
Specifications- Single Acting Cylinders: Hydraulically actuated in one direction and spring returned.
- Double Acting Cylinders: Hydraulically actuated in both directions.
- Manifold Mount Block Cylinders: Eliminate the need for external ports and plumbing.
- Hollow Rod Cylinders: Designed for through-hole, center pull applications.
Key Features- Adjustable force by varying hydraulic system pressure.
Operational Guidelines- Maximum operating pressure is 5,000 psi.
DimensionsDetailed dimensions for each model are provided.
OverviewSpecifications and features of Vektek's hydraulic cylinders.
SpecificationsLists multiple models of single and
double-acting cylinders.
Key Features- Special wipers to keep contaminants out.
Applications and Recommendations- Double-acting push/pull cylinders are recommended for drawing wedges.
Frequently Asked Questions- Guidance on selecting the appropriate cylinder model.
Installation and Maintenance- Standard SAE porting for easy access and plumbing.
ConclusionVektek's hydraulic cylinders offer robust solutions for various industrial applications.
Specifications and Features
Adjustable force cylinders with input pressure adjustment and chromed pistons for durability.
Hydraulic System Components
Various manifold models for centralized hydraulic connections.
Hoses and Tubing
High-strength aramid reinforced hoses designed for 5,000 psi working pressure.
Frequently Asked Questions
Guidelines for using machine pumps for clamping systems.
OverviewSpecifications and guidelines for Vektek's hydraulic systems, focusing on air/hydraulic boosters and various pump models.
Air/Hydraulic Boosters- Designed to multiply shop air line pressure for powering single-acting hydraulic systems.
Hydraulic Intensifiers- Self-contained devices that boost inlet hydraulic pressure.
Compact Air/Hydraulic Pumps- Suitable for single fixtures and small pallet systems.
Portable Electric/Hydraulic Pumps- Self-contained and portable, maintaining continuous pressure.
Medium Capacity Electric/Hydraulic Pumps- Designed for power clamping with intermittent duty cycle.
Threaded Body and Block Body Screw Pumps- Simple power supply for small systems.
Warnings and Recommendations- Use of spool valves invalidates warranties on VektorFlo® pumps.
Compact Air/Hydraulic Pump SpecificationsModel No. 55-8213-00 is suitable for both single and double acting systems.
Warnings and RecommendationsUse of spool valves invalidates the warranty on VektorFlo® pumps.
Palletized Fixture AccessoriesPallet decouplers serve as the interface between the stationary pump and the moving pallet.
Operating Handles and DecouplersOne-Handed and Two-Handed Operating Handles are available for Automatic Shutoff Valve Decouplers.
Pumps for Automatic Shutoff Valve DecouplersBasic pump: 3/4 HP with a 3-position/4-port directional control valve.
Overview
Specifications and operational guidelines for hydraulic components and systems used in palletized fixture accessories.
Decouplers
Automatic and manual shutoff valve decouplers for single and double acting systems.
Accumulators
Maintain circuit pressure when the pallet is disconnected from the pump.
Manual Shutoff Valve Decouplers
Designed for single acting systems.
Tombstone Top Plates
Provide control for multiple faces of a tombstone or multi-circuit pallet.
Pallet Pressure Monitor
Wireless device confirms the presence of a preset minimum hydraulic pressure.
Frequently Asked Questions
Common queries about the pallet pressure monitor are addressed.
OverviewSpecifications and guidelines for Vektek's Pallet Pressure Monitor System and various hydraulic components.
Specifications- The Pallet Pressure Monitor System operates without electrical power on the pallet.
Procedures and Recommendations- Filters and valves are recommended to maintain system integrity.
Norms and Standards- All components are made from steel with hardened operating parts.
Key Features and Limitations- Accessory valves are designed specifically for hydraulic clamping systems.
Tables and Data- Tables provide dimensions and specifications for various mounting and clamping components.
Pressure Reducing CartridgeInterchangeable with the pressure limiting cartridge, featuring a two-port design.
Pressure Reducing Valve (PRV)Controls pressure by closing at a set-point to block flow and pressure rise.
GaugesLiquid-filled gauges conform to ANSI standard B40.1 Grade B.
Over-Pressure Relief CartridgeOpens to bleed excess pressure above 5,000 psi.
Pressure SwitchesEssential for system monitoring.
Directional Control ValvesManage
hydraulic cylinder movement.
Control ValvesAvailable in 2-position, 3-port, and 3-position, 4-port configurations.
Custom ArmsGuidelines for creating or modifying arms for swing clamps.
Overview
Specifications and guidelines for Vektek's swing clamp arms.
Specifications
Lists various models of swing clamp arms with their respective cylinder capacities and dimensions.
Procedures
Instructions for ordering arms without tapped holes and assembling double-ended rocker arms.
Safety Recommendations
Emphasizes the importance of safety in hydraulic clamping operations.
Maintenance
Regular inspections for damaged hoses and leaks are recommended.
Conclusion
Vektek, Inc. stresses the importance of selecting, installing, and maintaining components with care.