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VEGAFLEX 81,83,86

VEGAFLEX 81,83,86
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VEGAFLEX 81,83,86

Product catalog summary
Measuring Principle
Guided Wave Radar (GWR) technology utilizes high-frequency microwave pulses guided along a probe. These pulses reflect off the liquid surface, and the return time is proportional to the liquid level distance. The VEGAFLEX series is pre-adjusted for probe length, often eliminating the need for on-site setup. This technology is reliable across various applications, unaffected by density fluctuations, steam, or changes in pressure and temperature, and is suitable for low dielectric constants.
Type Overview
The VEGAFLEX series includes models tailored for different applications:
  • VEGAFLEX 81: Suitable for general liquid applications in small vessels, available with cable, rod, and coax probes.
  • VEGAFLEX 83: Designed for aggressive liquids and hygienic applications, featuring PFA-coated probes for chemical and food industries.
  • VEGAFLEX 86: Ideal for high-temperature applications, equipped with robust probes for extreme conditions.
Each model supports multiple signal outputs and adjustments, including HART, Profibus PA, and Foundation Fieldbus.
Instrument Selection
Selection is based on application needs:
  • VEGAFLEX 81: Versatile for various industries, suitable for standpipes and bypass tubes.
  • VEGAFLEX 83: Best for aggressive or hygienic environments, such as chemical or food processing.
  • VEGAFLEX 86: Suitable for high-temperature environments, common in chemical and petrochemical industries.
Considerations include vessel type, medium properties, and environmental conditions.
Mounting and Installation
Proper installation is crucial for accurate measurement. Avoid contact with vessel walls or installations, especially in conical vessels. Use spacers in standpipes or bypass tubes to prevent probe contact with tube walls. For interface measurement, ensure the upper medium is non-conductive and homogeneous, with a clear separation from the lower medium.
Safety and Compliance
Adhere to safety instructions for hazardous areas, ensuring compliance with relevant regulations and certifications. Instruments must be operated on intrinsically safe circuits, with permissible electrical values specified in the certification.
Specifications and Installation Guidelines
The document provides detailed specifications and installation guidelines for VEGAFLEX guided wave radar instruments used for level and interface measurement in liquids. Key specifications include the requirement for a metallic surface on the process fitting, especially in non-metallic vessels, and the use of a flange or metal sheet for proper installation. Special versions are available for ammonia applications and steam boiler environments, with features like gas-tight seals and automatic running time correction.
Instrument Selection and Application
The VEGAFLEX series offers various models (81, 83, 86) suitable for different vessel types and process conditions. Selection criteria include vessel height, material, and process conditions such as temperature, pressure, and presence of foam or steam. The document provides a comprehensive table indicating the suitability of each model for specific applications, including chemical, food processing, and pharmaceutical industries.
Mounting and Measurement
Mounting examples illustrate the use of VEGAFLEX sensors in storage vessels, foodstuff tanks, and bypass tubes. The sensors are designed to provide accurate measurements regardless of product characteristics like density and temperature. The document emphasizes the importance of proper installation to ensure measurement accuracy and reliability.
Electronics and Connectivity
The electronics section details the configuration and connection of the VEGAFLEX instruments, including options for 4-20 mA/HART two-wire and four-wire systems, Profibus PA, and Foundation Fieldbus. The document outlines the voltage supply requirements, cable connections, and grounding practices to ensure optimal performance and compliance with industrial standards.
Overview
The document provides technical specifications and installation guidelines for plug-in electronics used in guided wave radar systems for level and interface measurement in liquids. It covers aspects such as voltage supply, connection, adjustment, and dimensions of various housing types.
Specifications
  • Voltage Supply: Operates on 9-32 V DC via H1 Fieldbus cable or 8-30 V DC via Modbus host (RTU). Supports up to 32 sensors.
  • Connection Cable: Requires screened cable per Fieldbus specification. Installation must include suitable terminating resistors.
  • Cable Screening and Grounding: Guidelines differ based on systems with or without potential equalization, emphasizing direct connections to ground potential.
Connection Details
  • Single and Double Chamber Housing: Descriptions of terminal compartments and wire assignments for different housing types.
Adjustment Procedures
  • Display and Adjustment Module: Used for value indication, adjustment, and diagnosis. Available with Bluetooth for wireless adjustments.
  • PC Connection: Requires VEGACONNECT interface converter and PACTware/DTM software for configuration and diagnostics.
  • Remote Adjustment: Options include wireless via Bluetooth or mobile network, and wired via external display units like VEGADIS 81 and 82.
Dimensions
  • Details on dimensions for various housing materials (plastic, aluminum, stainless steel) and sensor versions (cable, rod, coax).
Additional Information The document includes notes on the availability of device descriptions for adjustment programs and the integration of EDDs in Field Communicators.
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Catalog excerpts

VEGAFLEX 81,83,86-1

Product information Guided Wave Radar Level and interface measurement in liquids VEGAFLEX 81 VEGAFLEX 83 VEGAFLEX 86

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VEGAFLEX 81,83,86-2

Please note the Ex specific safety information that you can find at www.vega.com and that comes with each instrument. In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units. The sensors must only be operated on intrinsically safe circuits. The permissible electrical values are stated in the certificate. Guided Wave Radar - Level and interface measurement in liquids Take note of safety instructions for Ex appli

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VEGAFLEX 81,83,86-3

Measuring principle 1 Measuring principle Measuring principle High frequency microwave pulses are coupled onto a cable or rod and guided along the probe. The pulse is reflected by the product surface. The time from emission to reception of the signals is proportional to the distance of the level. The instrument is supplied with the probe length (0 % and 100 %) already adjusted. In most cases setup on site is not required. In any case, you set up VEGAFLEX without medium. The shortenable, bare cable and rod versions can be simply adapted to the local requirements, if necessary. Level measurement...

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VEGAFLEX 81,83,86-4

Measuring principle Reference plane Distance to the interface (HART value 1 or Primary Value) Distance to the level (HART value 3 or Third Value) Thickness of the upper medium (d1 - d2) Height - Interface Height - Level Lower medium Upper medium Guided Wave Radar - Level and interface measurement in liquids

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VEGAFLEX 81,83,86-5

Type overview 2 Type overview VEGAFLEX 81 Cable version Coax version Storage tanks, liquids with agitated surface Storage tanks, liquids with smooth surface Storage tanks, liquids with low dielectric constant, vessel with installations Cable probe Coax probe Process fitting Process temperature Process pressure Measuring accuracy Signal output 4 … 20 mA/HART - two-wire 4 … 20 mA/HART - four-wire Profibus PA Foundation Fieldbus Modbus and Levelmaster protocol PLICSCOM PACTware VEGADIS 81 VEGADIS 62 ATEX IEC Shipbuil

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VEGAFLEX 81,83,86-6

Type overview Cable version Aggressive and corrosive liquids Aggressive and corrosive liquids Hygienic applications in the food processing and pharmaceutical industry Cable probe Polished version (Basle Standard) Process fitting/Material Hygienic fittings Hygienic fittings Hygienic fittings Process temperature Process pressure Signal output 4 … 20 mA/HART - two-wire 4 … 20 mA/HART - four-wire Profibus PA Foundation Fieldbus Modbus and Levelmaster protocol PLICSCOM PACTware VEGADIS 81 VEGADIS 6

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VEGAFLEX 81,83,86-7

Type overview Cable version Coax version High temperature applications High temperature applications High temperature applications Cable probe Coax probe Process fitting Process temperature Process pressure Signal output 4 … 20 mA/HART - two-wire 4 … 20 mA/HART - four-wire Profibus PA Foundation Fieldbus Modbus and Levelmaster protocol PLICSCOM PACTware VEGADIS 81 VEGADIS 62 ATEX IEC Shipbuilding Overfil

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VEGAFLEX 81,83,86-8

Instrument selection 3 Instrument selection Application areas VEGAFLEX 81 VEGAFLEX 81 is suitable for applications with liquids in small vessels under ordinary process conditions. There are application possibilities in nearly all areas of industry. Through a large selection of gravity weights, the VEGAFLEX 81 can be also used in standpipes and bypass tubes. The PFA-coated VEGAFLEX 83 is suitable for measurement in aggressive liquids or applications with special hygienic requirements. Application possibilities can be found in the chemical industry as well as in the food processing and pharmaceutical...

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VEGAFLEX 81,83,86-9

Instrument selection Fig. 17: Socket must be installed flush Reference plane Distance to the interface (HART value 1) Distance to the level (HART value 3) Thickness of the upper medium (d1 - d2) Height - Interface Height - Level Lower medium Upper medium Unfavourable installation Socket flush - optimum installation Plastic vessel/Glass vessel The guided microwave principle requires a metallic surface on the process fitting. Therefore, in plastic vessels, etc., use an instrument version with flange (from DN 50) or place a metal sheet (ø > 200 mm/8 in) beneath the process fitting when screwing...

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VEGAFLEX 81,83,86-10

Instrument selection Reference plane Probe length (L) Measuring range Upper dead band Lower dead band Additional upper dead band by steam compensation Reference measurement distance to steam compensation Groove nut Process fitting Cover with groove nut Autoclaved version For use in an autoclave, e.g. for sterilization, the polished version of VEGAFLEX is available as autoclavable version. Hence you can separate the housing from the process fitting. The side of the process fitting is provided with a cover after the housing is removed. After autoclaving, attach the housing again and the instrument...

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VEGAFLEX 81,83,86-11

Selection criteria 4 Selection criteria VEGAFLEX 81 Non-metallic vessels Measurement in a standpipe or bypass tube Aggressive liquids Bubble or foam generation Wave movements at the surface Changing density Ammonia application Hygienic applications Narrow space above the vessel Steam boiler application Threaded fittings Flange connections Process fitting Hygienic fittings Probe Stainless steel Polished (Basel Standard) Power generation

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VEGAFLEX 81,83,86-12

Housing overview 5 Housing overview Plastic PBT Protection rating Single chamber Double chamber Application area Industrial environment Industrial environment Aluminium Protection rating Version Single chamber Double chamber Application area Industrial environment with increased mechanical stress Industrial environment with increased mechanical stress Stainless steel 316L Protection rating Single chamber, electropolished Single chamber, precision casting Double chamber, precision casting Application area Aggressive environment, food processing, pharmaceutical Aggressive environment, extreme mechanical...

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VEGAFLEX 81,83,86-13

6 Mounting Mounting examples The following illustrations show mounting examples and measurement setups. Storage vessels The fully PFA insulated VEGAFLEX 83 is ideal for level measurement in vessels in the food processing and pharmaceutical industries. The sensor can be set up without filling or adjustment with medium. Fully insulated rod probes are available in lengths up to 4 m (13 ft) and cable probes up to 32 m (105 ft). The wetted parts are made of the food safe plastics PFA and TFM-PTFE. The measurement is unaffected by product characteristics such as density, temperature or overpressure....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.