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Radar,Level measurement in liquids

Radar,Level measurement in liquids
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Radar,Level measurement in liquids

Product catalog summary
Measuring Principle
The VEGAPULS series utilizes radar technology for non-contact level measurement in liquids. It emits microwave pulses or continuous radar signals that reflect off the liquid surface, with the return time indicating the liquid level. These sensors operate in C, K, and W band frequencies, ensuring high accuracy unaffected by temperature or pressure changes.
Type Overview
The series includes models WL 61, 61, 62, 63, 64, 65, and 66, each tailored for specific applications. They differ in measuring range, antenna type, material, process fitting, temperature, pressure range, and signal output. For instance, VEGAPULS WL 61 is suited for water processing, while VEGAPULS 62 handles challenging process conditions.
Instruments and Applications
Each model is designed for specific uses: VEGAPULS WL 61 for water and sewage, VEGAPULS 61 for simple processes, VEGAPULS 62 for universal applications, VEGAPULS 63 for aggressive liquids, and VEGAPULS 64 for small tanks due to its high frequency and narrow beam angle.
Selection Criteria
Choosing a VEGAPULS model depends on vessel type, process conditions, and application needs, considering factors like vessel size, process difficulty, and liquid aggressiveness. VEGAPULS 62 is ideal for difficult conditions, while VEGAPULS 65 suits simple conditions with small vessel openings.
Mounting and Electronics
The document outlines mounting options and electronic configurations, including two-wire and four-wire systems, and protocols like Profibus PA, Foundation Fieldbus, and Modbus. Adjustment tools include PACTware and VEGADIS.
Safety and Compliance
For hazardous areas, compliance with safety regulations is essential. Sensors must operate on intrinsically safe circuits, with specified permissible electrical values.
Overview
The document provides technical specifications and guidelines for VEGAPULS radar sensors in industries like petrochemical, pharmaceutical, shipbuilding, and environmental sectors. It covers measuring range dimensioning, housing options, mounting instructions, and electronics configurations.
Measuring Range Dimensioning
Details on measuring range capabilities of VEGAPULS 62 and 63 based on dielectric constants and antenna sizes are provided, specifying maximum distances for various vessel types.
Housing Overview
Available housing materials include Plastic PBT, Aluminium, and Stainless Steel 316L, each with specific protection ratings and designed for industrial environments.
Mounting Instructions
Guidelines emphasize positioning sensors at least 200 mm from vessel walls to avoid multiple echoes, with examples for different applications.
Electronics Configuration
Describes configuration for 4-20 mA/HART systems, Profibus PA, and Foundation Fieldbus, including voltage supply, connection cables, and grounding practices.
Key Recommendations
Use guided radar in measurement tubes, ensure proper grounding, and follow installation guidelines for each electronic configuration.
Connection and Power Supply
Outlines connection of cables to power supply, emphasizing shielding and grounding for proper functioning and safety.
Electronics and Protocols
Electronics are user-exchangeable and protected against vibration and moisture, using Modbus and Levelmaster protocols with power supply via Modbus host.
Connection Cable
Uses a standard two-wire, twisted cable suitable for RS 485, with screened cables recommended in high interference areas.
Adjustment Methods
Several adjustment methods are described, including direct, PC-based, wireless, and remote adjustments using various tools and software.
Alternative Adjustment Programs
Device descriptions for DD adjustment programs like AMS™ and PDM are available, integrable into Field Communicators.
Dimensions
Provides detailed dimensions for various housing types and sensor versions.
Additional Information
Further technical details and drawings are available on the VEGA website, with contact information for VEGA Grieshaber KG provided.
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Catalog excerpts

Radar,Level measurement in liquids-1

Product information Radar Level measurement in liquids VEGAPULS WL 61 VEGAPULS 61 VEGAPULS 62 VEGAPULS 63 VEGAPULS 64 VEGAPULS 65 VEGAPULS 66

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Radar,Level measurement in liquids-2

Please note the Ex specific safety information that you can find at www.vega.com and that comes with each instrument. In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units. The sensors must only be operated on intrinsically safe circuits. The permissible electrical values are stated in the certificate. Take note of safety instructions for Ex appli

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Radar,Level measurement in liquids-3

Measuring principle 1 Measuring principle Measuring principle VEGAPULS WL 61, 61, 62, 65, 66 Extremely short microwave pulses are transmitted by the antenna system to the measured product, reflected by the product surface and received back by the antenna system. The time from emission to reception of the signals is proportional to the level in the vessel. A special time stretching procedure ensures reliable and precise measurement of the extremely short transmission periods and the conversion into level. The radar sensors operate with low emitted power in the C and K band frequency range. Measuring...

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Radar,Level measurement in liquids-4

Type overview 2 Type overview VEGAPULS WL 61 Water processing, pump stations, storm Corrosive liquids in small vessels under water overflow tank, flow measurement in easy process conditions open flumes and level monitoring Storage tanks and process vessels under extremely difficult process conditions Plastic horn antenna Plastic horn antenna/completely PVDF encapsulated Horn antenna or standpipe antenna ½"/316L Process fitting/Material Thread G1½/PBT or mounting strap/316L Thread G1½/PVDF, mounting strap/316L or flange/PP Thread G1½/316L according to DIN 3852A or flange/316L, Alloy C22 (2.4602)...

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Radar,Level measurement in liquids-5

Type overview Aggressive liquids under extremely dif- Liquids under extremely difficult proficult process conditions cess conditions Aggressive liquids under easy process Storage tanks and process vessels conditions under extremely difficult process conditions Completely encapsulated antenna sys- Thread with integrated horn antenna/ Rod antenna, PVDF or PTFE encapsu- Horn antenna or standpipe antenna tem/PTFE, PFA or PVDF PEEK and 316L or Alloy C22 (2.4602), lated, PFA plated 2", 316L plastic horn antenna/PP, flange with encapsulated antenna system/PTFE and PFA Flange or hygienic fitting/316L,...

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Radar,Level measurement in liquids-6

3 Instruments and applications VEGAPULS WL 61 VEGAPULS WL 61 is the ideal sensor for all applications in water and sewage water applications. It is particularly suitable for use in water processing, pump stations as well as overflow basins, for flow measurement in open flumes and gauge monitoring. VEGAPULS WL 61 provides an economical solution through versatile and simple mounting options. The flood-proof IP 68 housing ensures continuous, maintenance-free operation. Level measurement in vessels For level measurement in vessels with conical bottom it can be advantageous to mount the sensor in...

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Radar,Level measurement in liquids-7

Fig. 11: Flow measurement with rectangular overflow: dmin. minimum distance of the sensor; hmax. = max. filling of the rectangular overflow 1 Overflow orifice (side view) 2 Headwater 3 Tailwater 4 Overfall orifice (view from tailwater) Measurement in difficult applications The electronics version with increased sensitivity enables use of the instrument also in applications with very poor reflective properties and products with low εr value.

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Radar,Level measurement in liquids-8

Selection criteria 4 Selection criteria VEGAPULS WL 61 Simple process conditions Aggressive liquids Bubble or foam generation Wave movements at the surface Flow measurement Front flush installation Threaded fittings Flange connections Hygienic fittings Mounting strap Antenna extension Standpipe antenna Narrow transmission lobe Measurement in a bypass tube or surge pipe Metal production

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Radar,Level measurement in liquids-9

Measuring range dimensioning 5 Measuring range dimensioning Vessel Applications Storage tank Storage tank with product circulation Stirrer vessel Measurement tubes Applications Surge pipe Free radiating radar possible, ho

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Radar,Level measurement in liquids-10

Housing overview 6 Housing overview Plastic PBT Protection rating Single chamber Double chamber Application area Industrial environment Industrial environment Protection rating Single chamber Double chamber Application area Industrial environment with increased mechanical stress Industrial environment with increased mechanical stress Protection rating Single chamber, electropolished Single chamber, precision casting Double chamber, precision casting Application area Aggressive environment, food processing, pharmaceutical Aggressive environment, extreme mechanical stress Aggressive environment,...

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Radar,Level measurement in liquids-11

7 Mounting Installation position The sensor is mounted in a position which is at least 200 mm (7.874 in) away from the vessel wall. If the sensor is installed in the center of dished or round vessel tops, multiple echoes can arise. However, these can be suppressed by an appropriate adjustment. Acid tank Fig. 24: Mounting of the radar sensor on round vessel tops Mounting examples The following illustrations show mounting examples and measurement setups for the individual sensors. Fig. 26: Level measurement in an acid tank with VEGAPULS 61 A non-contact measuring principle is particularly suitable...

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Radar,Level measurement in liquids-12

Sugar evaporator Storage tank Fig. 30: Level measurement in a storage tank with VEGAPULS 65 The VEGAPULS 65 radar sensor is particularly suitable for level measurement in a storage tank. Fig. 28: Level measurement in a sugar evaporator with VEGAPULS 63 The VEGAPULS 63 radar sensor is particularly suitable for level measurement in the sugar evaporator. Storage tower The PTFE encapsulated horn antenna is protected against contamination or adhesion by the juice. The instrument is gauge and low pressure resistant, even with dynamic pressure and suctions. Process vessels Fig. 31: Level measurement...

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Radar,Level measurement in liquids-13

Electronics - 4 … 20 mA/HART - two-wire 8 Electronics - 4 … 20 mA/HART - two-wire Configuration of the electronics The plug-in electronics is mounted in the electronics compartment of the instrument and can be exchanged by the user when servicing is required. The electronics is completely encapsulated to protect against vibration and moisture. Connection Single chamber housing The terminals for voltage supply as well as the contact pins with I²C interface for parameter adjustment are located on the upper side of the electronics. In the double-chamber housing, the terminals are located in the...

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