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Radar,Level measurement in bulk solids

Radar,Level measurement in bulk solids
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Radar,Level measurement in bulk solids

Product catalog summary
Measuring Principle
The VEGAPULS series utilizes radar technology for level measurement in bulk solids. Models 67, SR 68, and 68 emit short microwave pulses, while model 69 uses a continuous frequency-modulated signal. These signals reflect off the product surface and are received back, with the time or frequency difference determining the level. This non-contact method is highly accurate and unaffected by dust, temperature, or pressure changes.
Type Overview
The series includes models 67, SR 68, 68, and 69, each designed for specific applications. VEGAPULS 67 is for simple conditions and smaller vessels, SR 68 and 68 for more challenging environments and larger vessels, and VEGAPULS 69 for very large vessels and difficult conditions, with a range up to 120 meters.
Instrument Selection
Each model is tailored for specific applications: VEGAPULS 67 for smaller silos, SR 68 for high silos, 68 for large bunkers, and 69 for very high silos. They offer various mounting options and can be adjusted for optimal alignment.
Selection Criteria
Selection depends on vessel size, process conditions, and installation requirements. VEGAPULS 67 is versatile for small to medium vessels, SR 68 and 68 for larger vessels and difficult conditions, and 69 for very large vessels.
Housing Overview
Housings are available in plastic, aluminum, and stainless steel, each offering different protection ratings suitable for various environments.
Mounting
Examples include mounting in silos for materials like plastic granules, lime, clinker, and cement, designed to handle challenges like dust and abrasive materials.
Electronics - 4 … 20 mA/HART - Two-wire
The electronics are encapsulated for protection and can be exchanged if needed. They support a two-wire cable for power and signal, with specific voltage requirements detailed in the technical data.
Specifications
The document outlines specifications for electronic configurations including 4-20 mA/HART, Profibus PA, Foundation Fieldbus, and Modbus protocols, detailing operating voltage, connection cable requirements, and sensor support.
Procedures
Connection procedures for single and double chamber housings are detailed, emphasizing proper grounding and screening of cables for reliable operation.
Adjustment and Configuration
Adjustment can be performed at the measuring point or remotely via Bluetooth or wired connections. PACTware/DTM software is used for configuration and parameter adjustment.
Recommendations
In industrial areas with potential electromagnetic interference, screened cables are recommended. Suitable terminating resistors for bus systems and adherence to installation guidelines are advised.
Dimensions
Dimensions for different housing types, including plastic, aluminum, and stainless steel, are provided with detailed measurements for single and double chamber housings.
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Catalog excerpts

Radar,Level measurement in bulk solids-1

Product information Radar Level measurement in bulk solids VEGAPULS 67 VEGAPULS SR 68 VEGAPULS 68 VEGAPULS 69

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Radar,Level measurement in bulk solids-2

Please note the Ex specific safety information that you can find at www.vega.com and that comes with each instrument. In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units. The sensors must only be operated on intrinsically safe circuits. The permissible electrical values are stated in the certificate. Take note of safety instructions for Ex appli

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Radar,Level measurement in bulk solids-3

Measuring principle 1 Measuring principle Measuring principle VEGAPULS 67, SR 68, 68 Extremely short microwave pulses are emitted by the antenna system in the direction of the measured product, reflected by the product surface and received back again by the antenna system. They propagate at the speed of light. The time from emission to reception of the signals is proportional to the level in the vessel. A special time stretching procedure allows reliable and precise measurement of the extremely short times. The VEGAPULS 67, SR 68, 68 radar sensors work with low emitted power in the K-band frequency...

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Radar,Level measurement in bulk solids-4

Type overview 2 Type overview VEGAPULS 67 Bulk solids Bulk solids under extremely difficult process conditions Bulk solids under extremely difficult process conditions Completely encapsulated plastic horn an- Horn or parabolic antenna/316L tenna/PP Process fitting/Material Thread G1½/316L according to DIN 3852- Thread G1½/316L according to DIN 3852A or flange/316L A or flange/316L Process temperature Process pressure Frequency range Signal output 4 … 20 mA/HART - two-wire 4 … 20 mA/HART - four-wire Profibus PA Foundation Fieldbus Modbus, Levelmaster protocol PLICSCOM PACTware VEGADIS 81 VEGADIS...

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Radar,Level measurement in bulk solids-5

Type overview Bulk solids under extremely difficult process conditions Horn antenna/PP/PTFE, lens antenna/ PEEK, integrated horn antenna/PEEK Process fitting/Material Mounting strap/316L, flange/PP, flange/316L, thread 316L or Alloy C 22 Process temperature Process pressure Frequency range Signal output 4 … 20 mA/HART - two-wire 4 … 20 mA/HART - four-wire Profibus PA Foundation Fieldbus Modbus, Levelmaster protocol PLICSCOM PACTware VEGADIS 81 VEGADIS 82 ATEX IEC FM

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Radar,Level measurement in bulk solids-6

Instrument selection 3 Instrument selection Application areas VEGAPULS 67 The VEGAPULS 67 is a sensor for continuous level measurement of bulk solids under simple process conditions. It is suitable for smaller silos and vessels. The VEGAPULS 67 is an economical solution through its versatile and simple mounting options. The encapsulated antenna system ensures maintenance-free permanent operation even with strong contamination. The VEGAPULS SR 68 is a sensor for continuous measurement of bulk solids even under difficult process conditions. It is particularly suitable for level measurement in high...

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Radar,Level measurement in bulk solids-7

Selection criteria 4 Selection criteria VEGAPULS 67 Simple process conditions Threaded fittings Mounting strap Swivelling holder Plastic horn antenna Metal horn antenna Metal encapsulated lens antenna Parabolic antenna Aggregates and mining industry Power generation Metal production Environment and recycling industry Cement industry Flange connections Suitability for industry-specific applications

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Radar,Level measurement in bulk solids-8

Housing overview 5 Housing overview Plastic PBT Protection rating Single chamber Double chamber Application area Industrial environment Industrial environment Protection rating Single chamber Double chamber Application area Industrial environment with increased mechanical stress Industrial environment with increased mechanical stress Protection rating Single chamber, electropolished Single chamber, precision casting Double chamber, precision casting Application area Aggressive environment, food processing, pharmaceutical Aggressive environment, extreme mechanical stress Aggressive environment,...

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Radar,Level measurement in bulk solids-9

6 Mounting Mounting examples The following illustrations show mounting examples and measurement setups. Plastic granules non-contact measurement with ultrasonics is virtually impossible. The VEGAPULS SR 68 is the ideal solution since microwaves are unaffected by dust generation and the filling stream. The VEGAPULS SR 68 radar sensor is the ideal measuring instrument for this application. With a swivelling holder it can be optimally aligned to the product surface. Clinker silo Fig. 18: Level measurement in a clinker silo with VEGAPULS 68 Fig. 16: Level measurement in a plastic granules silo with...

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Radar,Level measurement in bulk solids-10

Cement silo Fig. 19: Level measurement in a cement silo with VEGAPULS 69 Cement is stored in high and very slender silos. The abrasive properties as well as the extreme dust generation during filling make high demand on the level measurement. The VEGAPULS 69 sensor is the optimum solution for level measurement. The high emitting frequency and its antenna powerfully focus the microwaves, thus generating a strong useful signal. Interference from struts or installations is excluded.

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Radar,Level measurement in bulk solids-11

Electronics - 4 … 20 mA/HART - two-wire 7 Electronics - 4 … 20 mA/HART - two-wire Configuration of the electronics The plug-in electronics is mounted in the electronics compartment of the instrument and can be exchanged by the user when servicing is required. The electronics is completely encapsulated to protect against vibration and moisture. Connection Single chamber housing The terminals for voltage supply as well as the contact pins with I²C interface for parameter adjustment are located on the upper side of the electronics. In the double-chamber housing, the terminals are located in the...

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Radar,Level measurement in bulk solids-12

Electronics - 4 … 20 mA/HART - four-wire 8 Electronics - 4 … 20 mA/HART - four-wire Configuration of the electronics The plug-in electronics is mounted in the electronics compartment of the instrument and can be exchanged by the user when servicing is required. The electronics is completely encapsulated to protect against vibration and moisture. The contact pins with I²C interface for parameter adjustment are located on the upper side of the electronics. The terminals for the power supply are located in the separate connection compartment. Voltage supply If a reliable separation is required,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.