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Radar,Autarkic level measurement in liquids and bulk solids

Radar,Autarkic level measurement in liquids and bulk solids
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Radar,Autarkic level measurement in liquids and bulk solids

Product catalog summary
Measuring Principle, Voltage Supply, and Measured Value Transmission
The VEGAPULS Air series utilizes radar technology to emit continuous signals that reflect off surfaces and return as echoes. The frequency difference between emitted and received signals determines the distance, which is converted into a wireless output signal. The 80 GHz technology ensures precise focusing and a wide dynamic range, enhancing measurement reliability. These devices are powered by integrated lithium cells, allowing over 10 years of operation without an external power supply. Measured values are transmitted wirelessly via mobile radio (NB-IoT, LTE-M) or LoRaWAN networks.
Type Overview
The VEGAPULS Air series includes models 23, 41, and 42, each tailored for specific applications. They feature integrated antennas, PVDF encapsulation, and various mounting technologies. The maximum measuring ranges are 3m, 15m, and 30m, respectively. All models support NB-IoT, LTE-M, and LoRaWAN for signal output and have NFC/Bluetooth communication interfaces.
Instrument Selection
The VEGAPULS Air sensors are suitable for non-contact level measurement in liquids and bulk solids, including aggressive environments. The Air 23 is ideal for IBC and plastic vessels, while the Air 41 and 42 are suited for mobile silos and liquid tanks. They offer maintenance-free operation with high protection ratings.
Mounting
Mounting options vary by model, including adhesive, ceiling, tension belt, threaded, and flange mounting. Proper positioning is crucial to avoid multiple echoes and ensure accurate measurements, especially in vessels with conical bottoms or cylindrical silos.
Application Examples and Measurement Setups
Illustrations demonstrate the use of VEGAPULS Air sensors in various setups, such as IBC containers, litter bins, liquid tanks, and building material silos.
Measured Value Transmission
Data transmitted includes distance to medium surface, electronics temperature, geographical position, installation position, remaining battery life, and device status. Transmission can occur via NB-IoT/LTE-M to the VEGA Inventory System or through a private LoRaWAN network. The system supports automatic fallback to LoRaWAN if mobile networks fail.
Introduction
This document provides technical specifications and operational instructions for the VEGAPULS Air series sensors, including models 23, 41, and 42. These sensors are used for radar-based measurements and can be activated and adjusted using various methods.
Activation and Adjustment
  • VEGAPULS Air 23: Activation can be done via a smartphone using the VEGA Tools app through NFC or with a magnet. Once activated, the sensor performs a single measurement and starts a cyclic measurement interval, transmitting data via mobile radio or LoRaWAN.
  • VEGAPULS Air 41 and 42: Similar activation methods are available, including NFC and magnet. These models also support wireless operation via Bluetooth using standard devices like smartphones, tablets, or PCs. Adjustments can be made using a free app or PACTware/DTM software.
  • Remote Access: The VEGA Inventory System allows remote parameter changes and actions such as localization via mobile radio.
Dimensions
The document provides detailed dimensions for each sensor model, including various mounting and connection options. These dimensions are crucial for installation and integration into existing systems.
Additional Information
Further drawings and installation options are available on the VEGA website and through the "myVEGA" platform. The document notes that specifications are subject to change without notice.
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Catalog excerpts

Radar,Autarkic level measurement in liquids and bulk solids-1

Product information Radar Autarkic level measurement in liquids and bulk solids VEGAPULS Air 23 VEGAPULS Air 41 VEGAPULS Air 42

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Radar,Autarkic level measurement in liquids and bulk solids-2

Please note the Ex specific safety information that you can find at www.vega.com and that comes with each instrument. In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units. The sensors must only be operated on intrinsically safe circuits. The permissible electrical values are stated in the certificate. Take note of safety instructions for Ex applications

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Radar,Autarkic level measurement in liquids and bulk solids-3

Measuring principle, voltage supply and measured value transmission 1 Measuring principle, voltage supply and measured value transmission Measuring principle The devices emit a continuous radar signal through their antennas. The emitted signal is reflected by the medium and received as an echo by the antenna. This is the simplest way to bring the data directly - without additional transmission facilities - worldwide into the VEGA Inventory System. The frequency difference between the emitted and received signal is proportional to the distance and depends on the filling height. The determined...

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Type overview 2 Type overview VEGAPULS Air 23 Plastic vessel, IBC container Integrated antenna system/PVDF encapsulated Integrated antenna system/PVDF encapsulated Integrated antenna system/PVDF encapsulated Beam angle Radio antenna Process fitting Compression flange DN 80/3", adapter flanges from DN 100/4" Mounting technology Adhesive, ceiling, tension belt mounting Threaded mounting socket Process temperature Process pressure Frequency range Signal output Communication interface Mobile silos, containers and tanks of all kinds NB-IoT (LTE-Cat-NB1), LTE-M (LTECAT-M1) LoRa WAN NB-IoT (LTE-Cat-NB1),...

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Radar,Autarkic level measurement in liquids and bulk solids-5

Instrument selection 3 Instrument selection Application area VEGAPULS Air 23, 41, 42 series radar sensors are used for autarkic, non-contact level measurement of liquids and bulk solids. They can be used in both simple and aggressive liquids. The sensors also measure light and heavy bulk solids absolutely reliably, both with strong dust and noise generation and independently of buildup or condensation. Device overview VEGAPULS Air 23 VEGAPULS Air 23 is the ideal sensor for level measurement in IBC and plastic vessels. The device measures through the closed vessel top and is suitable for almost...

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4 Mounting Mounting position VEGAPULS Air 23 Glued connection The device version for adhesive bonding has a mounting ring with adhesive surface on the lower side of the housing. The device is for example mounted on the top of an IBC container in one of the areas shown below: Bulk solids In order to measure as much of the vessel volume as possible, the device should be aligned so that the radar signal reaches the lowest level in the vessel. In a cylindrical silo with conical outlet, the sensor is mounted anywhere from one third to one half of the vessel radius from the outside wall (see following...

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Application examples, measurement setups 5 Application examples, measurement setups The following illustrations show mounting examples and possible measurement setups. Liquid tank Fig. 12: Level measurement with VEGAPULS Air 23 in the IBC container Fig. 14: Level measurement with VEGAPULS Air 41 in the liquid tank Building material silo Fig. 15: Level measurement VEGAPULS Air 42 in the building material silo Fig. 13: Level measurement with VEGAPULS Air 23 in the litter bin

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Measured value transmission 6 Measured value transmission 6.1 Overview The following measured values or data are transmitted: Distance to the medium surface Electronics temperature Geographical position determined by GNSS Installation position Remaining life of Lithium cells Device status VEGA Inventory System VEGA LoRa Gateway LoRa Sever The VEGAPULS Air 20, 40 device series offer several ways of data transmission. In addition to device versions with mobile radio NB-IoT (LTE-CAT-NB1)/LTE-M (LTE-CAT-M1) plus LoRa, there are also versions available with LoRa only. In this case, the data remain...

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VEGAPULS Air 23 – Adjustment on the device The following options are available for activating the device from the deactivated delivery status: By smartphone with VEGA Tools app via NFC Via magnet Fig. 22: Wireless connection to standard operating devices via Bluetooth Operation is via a free app from the " Apple App Store", the " Google Play Store" or the " Baidu Store". As an alternative, adjustment can also be carried out via PACTware/DTM and a Windows PC. Fig. 20: Activate sensor - Magnet 1 Radar sensor 2 Contact surface for magnet 3 Magnet After activation, a single measurement is carried...

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Glued connection Ceil mounting Flexibly exchangeable holder Thread G1½ Thread 1½NPT Thread R1½ Version with compression flange Version with adapter flange The drawings listed are only an excerpt from the possible versions and installation options. Further drawing are available on our homepage as well as " myVEGA".

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All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 E-mail: [email protected] www.vega.com © VEGA Grieshaber KG, Schiltach/Germany 2021

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.