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Single-shaft pre-shredder

Single-shaft pre-shredder

Single-shaft pre-shredder

Product catalog summary
Overview
The document details the Vecoplan VEZ shredding system, specifically designed for efficient reprocessing of alternative fuels. It focuses on the integration of the single-shaft pre-shredder VEZ 2500 T V and the re-shredder VEZ 2500 T/TT, highlighting their compatibility in terms of size, throughput, and handling to ensure a safe and optimized process.
Specifications
The VEZ 2500 T V is robustly constructed with a rotor dimension of ø 800 x 2492 mm and weighs 26 tonnes. It operates with a drive output of 155 kW, offering a throughput of 15-25 tonnes per hour. The machine features a W-rotor geometry with 54 knives arranged in three rows, and an optional U-rotor with 90 knives.
Technological Features
The VEZ 2500 T V incorporates advanced technologies such as the patented HiTorc® drive, which enhances energy efficiency by up to 60% compared to conventional drives. It also includes a frequency-controlled slider and a 6-part counter-knife system for optimized cutting performance.
Operational Benefits
The shredding system ensures maximum reliability and uptime, with reduced maintenance and service costs due to its energy-efficient design. An extraneous material detection system minimizes downtimes by allowing rapid removal of foreign objects via a hydraulic base flap.
Applications
The VEZ 2500 T V is suitable for processing household and garden waste, often containing extraneous materials. It ensures homogeneous output with particle sizes less than 250 mm in pre-shredding and up to 80 mm in single-stage shredding.
Conclusion
Vecoplan's VEZ shredding system offers a comprehensive solution for alternative fuel reprocessing, providing high throughput, consistent output quality, and significant energy savings, making it a profitable investment for businesses.
Introduction
The document introduces the Vecoplan® VEZ 2500 T V, a single-shaft pre-shredder designed for pre-shredding alternative fuels. It emphasizes the robust construction and advanced technology that enhance efficiency and profitability in fuel processing.
Technical Details
  • Intake cross-section: 2492 x 2000 mm
  • Rotor dimension: ø 800 x 2492 mm
  • Rotor weight: 6.5 tonnes
  • Rotor speed: 20-100 UpM
  • Counter-knife bars: 1 unit, 6-part
  • Weight: approx. 26 tonnes
  • Knife shape: 110 x 110, 80 x 80
  • Rotor geometry: W-rotor, U-rotor
  • Number of rows of knives: 3
  • Number of knives: 54 or 90 units
  • Drive output: 1 x 155 kW
  • Throughput: 15-25 tonnes/hour (W-rotor), 10-20 tonnes/hour (U-rotor)
Benefits
The VEZ 2500 T V offers maximum reliability and uptime, cost reduction through energy efficiency, and maintenance optimization. It ensures high-quality output and provides support through Vecoplan® Live Service.
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Catalog excerpts

Single-shaft pre-shredder-1

THE POWER UNIT BEHIND THE SINGLE-SHAFT PRE-SHREDDERS Completely robust, consistently powerful. The new single-shaft pre-shredder VEZ 2500 T V is equipped with the latest Vecoplan® technology, bringing maximum efficiency and profitability in alternative fuel processing. The HiTorc®drive saves energy, the extraneous material detection minimises downtimes, the W-rotor ensures consistently high throughput, and the optimised accessibility minimises maintenance and service costs.

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Single-shaft pre-shredder-2

26 TONNES OF PURE SHREDDING POWER As a pre-shredder, the VEZ 2500 T V is tough. It weighs 8 tonnes more than the basic concept, the VEZ 2500 T. All areas exposed to particularly high forces and stresses in the shredding process have been specifically reinforced. The result is that the VEZ 2500 T V pulls robustly through. INPUT • Household and garden waste • Sometimes containing extraneous materials (stones, metal parts, etc.) • Usually inhomogeneous in size and material When particularly hard parts, such as large metal parts, get through, the extraneous material detector takes action and protects...

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Single-shaft pre-shredder-3

THE LATEST VECOPLAN® TECHNOLOGY As the latest development, the VEZ 2500 V T uses the best Vecoplan® technologies. The machine is excellently equipped and benefits from many clever details for pre-shredding. The HiTorc®drive and W-rotor are patented systems which you can only find at Vecoplan®. We can therefore implement unique solutions for you in reprocessing alternative fuel, providing you with a clear competitive edge. PATENTED HiTorc®DRIVE • • • • • • • Frequency-controlled, powerful high torque motor Drive output 155 kW Optimised starting current, efficiency and torque Start-up with filled...

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Single-shaft pre-shredder-4

FREQUENCY-CONTROLLED SLIDER • • • • With infinitely adjustable slider speed Adapted to the input material For an optimised shredding process High throughput even with tricky, very light input materials LARGE MAINTENANCE DOORS • High accessibility • All work on knife, counter-knife and sieve screen (replacing, switching or adjustment work) are time and cost-optimised • Changing and switching the knife and counter-knife in no time • Maintenance work in ergonomically optimised, upright position OPTIMAL HANDLING OF EXTRANEOUS MATERIAL • • • • Automatic extraneous material detection Machine damage...

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Single-shaft pre-shredder-5

EFFICIENT ALTERNATIVE FUEL REPROCESSING ACROSS THE BOARD You can now utilise the advantages of a complete VEZ shredding system for alternative fuel reprocessing. The single-shaft pre-shredder VEZ 2500 T V and the re-shredder VEZ 2500 T/TT are based on one machine concept and are adapted to each other in terms of size, throughput and handling. This enables a continuously optimised, safe process with constantly high and more homogeneous alternative fuel re-processing output quality with consistent profitability. You can integrate the VEZ 2500 T/TV into existing processes and shredding lines or...

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Single-shaft pre-shredder-6

ENJOY THE BENEFITS! Count on Vecoplan® and VEZ 2500 T V for pre-shredding your alternative fuel. Keep on reaping the benefits from robust construction, the latest, partly patented technology and interplay of VEZ pre- and re-shredding in one production line: Maximum reliability and uptime Cost reduction thanks to energy efficiency and maintenance and service optimisation Best value creation through consistently high, high-quality output Assistance from the Vecoplan® Live Service Intake cross-section Rotor dimension Rotor weight Rotor speed Number of counter-knife bars Counter-knife Weight approx....

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All Vecoplan catalogs and technical brochures

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Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.