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Gate valve with 3-position actuator

Gate valve with 3-position actuator
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Gate valve with 3-position actuator

Product catalog summary
Overview: This document outlines the specifications and ordering details for a throttling gate valve with a 3-position pneumatic actuator, position indicator, and solenoids. It is constructed from stainless steel and designed for control and isolation, offering adaptive pressure control via a stepper motor or adjustable pneumatic actuator.
Specifications:
  • Valve Types: Control gate valve with stepper motor (DN 160-400), control gate valve with adjustable 3-position pneumatics (DN 100-400).
  • Materials: Valve body and gate made from AISI 304 stainless steel; mechanism includes AISI 300 and 400 series materials.
  • Sealing: VITON for gate and bonnet, rotary feedthrough.
  • Pressure Range: DN 100-200: 1 · 10-8 mbar to 2 bar (abs); DN 250-400: 1 · 10-8 mbar to 1.2 bar (abs).
  • Leak Rate: Body and valve seat < 1 · 10-9 mbar Is-1.
  • Operating Temperature: Valve body 10°C - 150°C; pneumatic actuator and motor ≤ 50°C.
Features:
  • 3-position pneumatic actuator or stepper motor for precise control.
  • VATLOCK principle for leaktight closing.
  • Software tool available for product selection assistance.
Ordering Information:
  • Various ordering numbers based on DN size and thread type (ISO-F, CF-F, ASA-LP, JIS).
  • Options for solenoids, position indicators, and pressure controllers.
  • Customizable features such as actuator positions, solenoid voltages, and flange types.
Technical Data:
  • Cycle Life: 200,000 cycles until first service.
  • Mounting Position: DN 100-350 any; DN 400 horizontal only.
  • Connections: Compressed air for pneumatic actuator, solenoids 24 V DC.
Diagrams and Dimensions: Detailed diagrams and dimensions for various DN sizes, actuator configurations, and flange types are included, providing comprehensive installation and operational guidance.
Technical Specifications: The document provides detailed specifications for a gate valve control system, Series 64, by VAT Vakuumventile AG, including dimensions, thread sizes, and O-ring specifications for various components. Flange dimensions are specified for DN 100 to DN 400 sizes, with options for O-ring grooves.
Control System Features: The Series 64 control system offers two versions: PM-4 and PM-5. Both provide fast and accurate adaptive pressure control, automatic learning of system parameters, and position control. The PM-5 version additionally supports local operation and features a large information display.
Pressure and Position Control: Controllers ensure precise pressure control with an automatic LEARN function that adapts to process conditions without manual parameter input. Position control allows for adjustable valve positions between open and closed states.
Display and Operation: The PM-5 controller includes a large display for pressure, position, and status information, supporting various pressure ranges and units. Both controllers can be operated remotely via a host system interface.
Interface and Logic: The system includes digital and analog inputs/outputs for valve operation, control mode selection, and pressure/position setpoints. An RS232 interface is available for serial communication.
Power Failure Option: An optional feature automatically closes the valve during a power failure, using a NiCd battery with a minimum charge time of 10 hours.
Technical Data: The system operates on a mains voltage of 100-240 V, with a maximum power requirement of 150 W. It supports a wide range of sensor input voltages and provides power supply for sensors.
Options and Accessories: Additional options include a service box for PM-4, RS485 interface, master-slave adapter, and customer-specific software. Installation kits for 19" rack integration are also available.
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Catalog excerpts

Gate valve with 3-position actuator-1

Gate valve control system Control and isolation valve General purpose stainless steel valve Adaptive pressure control with stepper motor or throttling by adjustable 3-position pneumatic actuator Body material stainless steel Throttling gate valve with 3-position pneumatic actuator double acting with position indicator with solenoids Ordering numbers (specify control voltage) CF-F CF-F metric threads UNF threads with position indicator, without solenoids: 640 . . - . E28 Control gate valve with stepper motor Pressure controller Ordering numbers local and remote control remote control with service box interface PFO = Power Failure Option (valve closes at power failure) Connection cable Control gate valve — pressure controller Ordering numbers VAT Vakuumventile AG, CH-9469 Haag, Switzerland

 Open the catalog to page 1
Gate valve with 3-position actuator-2

Series 64 Sealing materials Gate: Bonnet: VITON Rotary feedthrough / VITON 1 valve gate 2 ball guidance 3 leaf spring 4 ball pairs 5 detents 6 crank bolt 7 gate seal 8 actuator shaft 9 counter-plate a valve seat side VATLOCK configuration The valve gate acts as a throttling element and varies the conductance of the valve opening. Actuation is performed either with a 3-position pneumatic actuator or with a stepper motor and controller. With the 3-position pneumatic actuator, it is not only possible to move the valve gate to the open and closed position, but also to any preset intermediate position....

 Open the catalog to page 2
Gate valve with 3-position actuator-3

Gate valve control system Technical data Leak rate: body, valve seat Differential pressure - Valve closed DN 100 - 200 DN 250 - 400 - During opening / closing ≤ 2 bar in either direction ≤ 1.2 bar in either direction ≤ 30 mbar Cycles until first service Operating temperature - Valve body Ambient temperature - Pneumatic actuator, motor - Position indicator - Solenoid 1) Material - Valve body, gate - Mechanism (vertical mounting position: see «Options») Valve position visual (mechanical and on controller) Connections actuator - 3-position pneumatic actuator compressed air (see table below) - Solenoids...

 Open the catalog to page 3
Gate valve with 3-position actuator-4

Certain options are not available for some nominal diameters or cannot be combined. Moreover, options can affect the general technical data. Actuator: - Actuator rotated by 90° / 180° to position 2 or 3 (position 1 is standard): see dimensional drawings on pages 88 and 89 for optimum adaptation - Actuator on B-side (A-side is standard) - Stepper motor for vertical mounting position DN 400 (closing time 15 s, cycles until first service 50 000) - Solenoids for impulse actuation: actual valve position is maintained at power failure - Solenoid separate, for external mounting - Solenoid for 12, 48...

 Open the catalog to page 4
Gate valve with 3-position actuator-5

Gate valve control system a valve seat side g required for dismantling b compressed air connection standard actuator position (A1) optional actuator positions e mechanical position indication i for attachment c electrical connection

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Gate valve with 3-position actuator-6

a valve seat side g required for dismantling b compressed air connection 1) e mechanical position indication i for attachment c electrical connection standard actuator position (A1) optional actuator positions L + W, DN 100: without pneumatic connection 6 mm shorter VAT Vakuumventile AG, CH-9469 Haag, Switzerland

 Open the catalog to page 6
Gate valve with 3-position actuator-7

Gate valve control system Flange dimensions ISO-F a valve seat side O.D. 12" VAT standard, O.D. 13 1/4" option Ordering information for option: O.D. 13 1/4" Ordering No. of valve-X (e. g. 64048-UE48-X, X = O.D. 13 1/4")

 Open the catalog to page 7
Gate valve with 3-position actuator-8

Series 64 Flange dimensions mm ASA-LP DN 100 - 400 (4" - 16") with or without O-ring groove For orders with O-ring groove specify: «A», «B» or «A + B» a valve seat side

 Open the catalog to page 8
Gate valve with 3-position actuator-9

Gate valve control system Pressure controller PM-5 PM-5: Version for local and remote control PM-4: Version for remote control Features Fast and accurate adaptive pressure control Automatic learning of system parameters Hold function for plasma ignition Position control Local operation Operation with remote control interface Large information display Interface for linear pressure sensors (capacitance manometers) Zero adjust of sensor Closing of valve at power failure (option) Pressure control The PM-4 / PM-5 controllers ensure fast and accurate pressure control. The LEARN function, being performed...

 Open the catalog to page 9
Gate valve with 3-position actuator-10

- operation of all functions, selectable baudrate (110 - 19200) Digital inputs - opening and closing of valve Digital outputs - valve position open and closed Power Failure Option This function is available as an option. It automatically closes the valve at power failure. Technical data Mains voltage Power required Ambient temperature Pressure control accuracy 0.1 % of the sensor full scale range Position control Pressure sensor - Sensor input voltage - Sensor input - Sensor power supply 0 - 1 V, 2 V, 5 V, 10 V (selectable) differential, R i > 100 kOhm + 15 V (± 5 %), max. 1400 mA *) – 15 V (±...

 Open the catalog to page 10

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.