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Butterfly valve control system

Butterfly valve control system

Butterfly valve control system

Product catalog summary
Ordering Information
The document provides detailed ordering information for valves with stepper motors and integrated pressure controllers, specifically designed for downstream pressure control in various industrial processes such as SEMI, FPD, PV, SOLAR, and CVD. The valves are available in aluminum and stainless steel, with different interface options like RS232, RS485, DeviceNet®, Ethernet, Profibus, CC-Link, and EtherCAT. The document lists ordering numbers for different valve sizes and configurations, including options for sensor power supply (SPS), power failure option (PFO), and valve cluster (VC).
Main Applications
These valves are optimal for fast and demanding processes, providing precise pressure control. They are suitable for use in semiconductor manufacturing and other industrial applications requiring high-speed and accurate pressure regulation.
Technical Specifications
The valves feature a compact design, fast operation, and integrated pressure controllers with extremely short control response times. They are made from aluminum or stainless steel, with a leak rate of 1 · 10-9 mbar Is-1 and a pressure range from 1 · 10-8 mbar to 1.2 bar (abs). The valves can operate at temperatures up to 150°C for the valve body and 50°C for the ambient environment. The document also provides detailed dimensions and weight information for various valve sizes.
Functional Features
The valves include an ultra-fast actuator, configurable PID parameters, and an RS232 interface with analog outputs. They offer excellent resistance to contamination and easy maintenance. The document describes the functional principle, highlighting the use of a stepper motor and encoder for precise control of the valve plate position.
Options and Accessories
Various options are available, including different flange types, surface treatments, and sealing materials. The document also mentions the availability of heaters for higher temperature applications and industrial versions for harsh conditions. Accessories include flange connections, spare parts, and connector kits for different interfaces.
Control and Operation
The valves can be controlled remotely via computer using CPA software, which offers setup, operation, monitoring, diagnostics, and data analysis functions. Local operation is possible through a service box or control panel. The document details the electrical connections and available interfaces for integration into control systems.
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Catalog excerpts

Butterfly valve control system-1

Butterfly valve control system Series 61.2 Main applications Downstream pressure control valve for SEMI, FPD, PV, SOLAR and industrial processes Optimal for fast and demanding processes, e. g. CVD Ordering information Valve with stepper motor and integrated pressure controller Ordering numbers aluminum stainless steel ISO-F Controller configurations: basic version with SPS with PFO with SPS and PFO basic version with VC master with SPS and VC master with PFO and VC master with SPS, PFO and VC master SPS = Sensor Power Supply (±15 V DC power supply for sensor) PFO = Power Failure Option (valve closes / opens automatically at power failure) VC = Valve Cluster (for operating several valves synchronously) Example: 61240-PAGG = Aluminum valve with ISO-F DN 100 flanges, RS232 interface, for 1 sensor G = RS232 1 H = RS232 2 C = Logic 1 E = Logic 2 P = DeviceNet ® 1 Q = DeviceNet ® 2 D = Profibus 1 F = Profibus 2 J = RS485 1 K = RS485 2 Y = Ethernet 1 Z = Ethernet 2 L = CC-Link 1 N = CC-Link 2 I = EtherCAT 1 X = EtherCAT 2 S = VC slave (without interface) Pressure controller: see pages 146 – 149

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Butterfly valve control system-2

Functional principle Body material: aluminum or stainless steel Compact design Fast operation Double seal of rotary feedthrough Integrated pressure controller Extremely short control response times Automatic service signal (contamination) Position indication Service port for connecting a computer or a service box 2 Excellent resistance to contaminating processes 1 Controller 2 Coupling 3 Bearing Easy maintenance 4 Double seal 5 Plate 6 Valve body The plate acts as a throttling element and varies the conductance of the valve opening. The pressure controller calculates the required plate position...

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Butterfly valve control system-3

Butterfly valve control system Stainless steel valve Aluminum valve Minimum controllable conductance (molecular flow) ls-1 Typical closing or opening time Conductance (molecular flow) ls-1 Max. differential pressure on the plate Continued Technical data Technical data for pressure controller: see pages 146 – 149 Options Certain options are not available for some nominal diameters or cannot be combined. Moreover, options can affect the general technical data. Actuator – Ultra fast actuator (0.1 s) – Output for control of isolation valve – Controller with configurable PID parameters (adaptive,...

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Butterfly valve control system-4

Series 61 Dimensions Valve with stepper motor and integrated pressure controller  DN 25 – 50 (1" – 2") ISO-KF Valve with stepper motor and integrated pressure controller  DN 63 – 250 (2½" – 10") ISO-F E × F inch

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Butterfly valve control system-5

Pressure controllers for valves Series 61.2 Features Integrated or external pressure controller, depending on valve type Automatic learning of system parameters Extremely short control response times Fast and accurate pressure control Valve position control Remote control or local operation Input for pressure sensor Information display By operating the LEARN function – needs to be done only once at start-up – the system parameters are automatically determined. Due to the adaptive algorithm the controller continuously adapts to the process conditions (species of gas, gas flow) and thus ensures...

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Butterfly valve control system-6

Remote control via computer Control via computer by using the CPA software developed by VAT offers comfortable functions such as - Graphical illustration ofthe pressure behavior - Programming and recording of sequences - Several possibilities for data analysis and process optimization Cycle Counter Power Fail Status Sealing Status Pressure Control Learn Parameter Chart Analyzer Firmware Download Operating Manual Record '| 00:00:00.00 | Pause *|| Ctear |f Analyze COM1-384007E-1 connected valve G1238 PACH AKB1/0001 The software -Control Performance Analyzer (CPA)- may be downloaded for free from...

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Butterfly valve control system-7

Pressure controllers for valves Integrated controller: Series 61.2 Available interfaces: – Logic – RS232 – RS485 – DeviceNet ® – Ethernet – Profibus – CC-Link – EtherCAT Example: RS232 Power consumption – Controller + motor – Power failure option (PFO) – Sensor power supply (SPS) Sensor supply Sensor input – Signal voltage – Input resistance – Resolution – Sampling rate 0 – 10 V DC linear with pressure Ri = 100 kΩ 0.23 mV 10 ms Control accuracy Position resolution ≥ 20 000 (depending on valve type) The higher value applies

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.