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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800

Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800
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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800

Product catalog summary
Overview: The document from Vargus Ltd. details threading solutions, including turning and milling tools, and software for tool selection and CNC program generation. It covers product families, specifications, distributors, and technical data.
Product Families:
  • Helicool Family: Helical flutes with thru-hole coolant, including Helicool-R and Helicool-C.
  • Thriller (HTC): Combines drilling, threading, and chamfering.
  • Millipro Family: Miniature thread mills for deep threading.
  • V6 Inserts: Economical tools with 6 cutting corners.
  • MITM Family: Multi-flute indexable thread milling.
New Tools: Introduction of solid carbide tools and an advanced clamping system for micro tools.
Ordering Code System: Explanation of the Vardex ordering code system for threading inserts, including specifications and standards.
Distributors: Comprehensive list of distributors worldwide with contact information.
Technical Specifications: Tables detailing dimensions, pitch, and ordering codes for threading inserts.
Specifications: Focus on thread turning inserts, standards, and tolerance classes, including NPT, NPTF, NPS, and ACME threads.
Standards and Tolerance Classes: Detailed for various thread types, including ANSI and DIN standards.
Insert Types and Ordering Codes: List of insert types with ordering codes, sizes, and compatibility.
Key Parameters: Includes insert size, pitch dimensions, and toolholder compatibility.
Recommendations: Emphasizes selecting correct tolerance class and dimensions for optimal performance.
Procedures: Ordering codes and toolholder specifications for different thread styles.
Standards and Norms: ACME, UNJ, and Buttress threads defined by ANSI and other standards.
Key Data from Tables: Insert sizes, pitches, and ordering codes.
Toolholders and Inserts: Specifications for toolholders, insert sizes, and spare parts.
Thread Turning Technical Data: Troubleshooting tips and solutions for common issues.
Grooving Inserts: Vardex ordering code system for grooving inserts.
Material Comparison Table: Comparison of materials across different standards and countries.
Thread Milling Inserts and Toolholders: Specifications for thread milling inserts and toolholders, including ordering codes and guidelines.
Thread Milling Techniques: Describes thread milling operation methods and their advantages.
Technical Data and Calculations: Includes calculations for feed rates and cutting speeds.
Grades and Applications: Recommendations for insert grades based on material types.
Minimum Bore Diameters: Specifications for minimum bore diameters for thread milling.
Additional Notes: Includes notes on using standard laydown thread turning inserts and CNC programming codes.
See more

Catalog excerpts

Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-1

threading grooving boring >

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-2

Helicool Helicool-R (HCR) Helicool-C (HCC) Thriller (HTC) Helical Flutes with Thru-hole coolant Radial Coolant Thread & Chamfer in one tool Drill, Thread & Chamferin one tool > Miniature Thread Mills Long Reaching up to 3xDo Economical Tool for Thru-holes > MilliPro MilliPro EL MilliPro HD Improved Design for Multi-Tooth Inserts > Indexable Threading Insertfor Small Bores Thread Mills for Deep Holes > A revolutionary 6 Cutting Corners system > New Advanced Clamping System for Micro Single Ended Tools > Multi-Flute Indexable Thread Milling for Fast Machining >

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-21

Thread TurningInserts 1 - Insert Size 2 - Insert Style 3 - Type of Insert 4 - RH/LH Insert 5L -IC5.0L mm U E - External R - Right Hand Insert 4.0K -IC4.0 mm I - Internal L - Left Hand Insert 6.0 -IC6.0 mm El - External+Internal None- Right+Left Hand Insert 2 -IC1/4 L JV 3 -IC 3/8Ԕ 4 -IC 1/2 5 -IC5/8Ԕ > SCB 8 - API Form 23 15 75 125 5 - Pitch 6 - Standard 7 - No. of Cutting Corners Full Profile - Pitch Range 60 - Partial profile 60 а STACME - Stub ACME 6C - V6 6 Cutting Corners mm0.35-12.0tpi72-2 55 - Partial profile 55 а UNJ - UNJ None - All Others ISO - ISO Metric MJ - ISO 5855 Partial Profile...

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-59

Thread TurningInserts Y YX 30 Ұ 30 L h LX IC IC 90 а 147ڒ ExternalInternal Defined by: USAS B2.1:1968Tolerance class: Standard NPT M+ Style Z+ Style > Insert SizePitchDimensions mmOrdering Code Teeth Anvil mm tpiICL h > min X Y RH ToolholderRH 1/2Ŕ 2211.58 22 Z+ 4ER8NPT2 1.642.42 2.73.4 10.09.6 YE4Z AL..-4Z4ER11.5NPT2 Z+ Ņ >

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-62

Thread TurningInserts L L FY 30 30 а d L1 d F h Y L 1 90 1к47 ExternalInternal Defined by: USAS B2.1:1968Tolerance class: Standard NPT RH-Single Ended RH-Double Ended > Insert dia.PitchDimensions mmMin. Bore dia.Ordering Code Thread mm mmd L1 L F Y h > min mmToolholderRH/LH 6.0 2718 1616 5050 2.502.50 1.000.80 0.661.01 SMC..-6.06.0SIR27NPT...6.0SIR18NPT...6.06.0 > Left Handed Tool Supplied by Request. (Example: 6.0SI L 18NPT...) > Insert dia.PitchDimensions mmMin. Bore dia.Ordering Code Thread mm mmd L1 L F Y h > min mmToolholderRH/LH 1/16Ҕ-27NPT1/4-18NPT 6.0 2718 1616 4242 2.702.70 0.751.00...

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-77

Thread TurningInserts IC 6.0 IC 5.0 L 29 Ұ InternalExternal h L F F Y Y Defined by: ANSI B1.8:1988Tolerance class: 2G Mini-3Mini-L > Insert SizePitchDimensions mmOrdering Code Min. Bore dia. mm tpiICL h > min Y F mm ToolholderRH 6.0 1012.NVR1..-6.06.0IR12STACME... 0.76 1.2 5.1 10.0 > Insert SizePitchDimensions mmOrdering Code Min. Bore dia. mm tpiIC h > min Y F mm ToolholderRH 5.0L 12.NVR 10. -5L5LIR12STACME... 0.76 1.2 4.42 8.0 > Left Handed Tool Supplied by Request. (Example: 6.0I L 12TACME...) >

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-97

Thread TurningInserts InternalExternal IC 6.0 IC 5.0 L R0.107PR0.107Ph 80 L F F Y Y Defined by: DIN 40430Tolerance class: Standard Mini-3Mini-L > Insert SizePitchDimensions mmOrdering Code Thread Min. Bore dia. mm tpiICL h > min Y F mm ToolholderRH 6.0 102018.NVR1..-6.06.0IR20PG...6.0IR18PG... 0.610.67 0.80.9 5.35.3 10.0Pg7Pg9/11/13.5/16 > Insert SizePitchDimensions mmOrdering Code Thread Min. Bore dia. tpiICToolholderRH h > min Y F mm 5.0L 2018.NVR10..-5L5LIR20PG...5LIR18PG... 0.610.67 0.80.9 4.654.65 8.0Pg7Pg9/11/13.5/16 > Left Handed Tool Supplied by Request. (Example: 6.0SI L 18PG...) >

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-101

1 - Anvil 2 - Holder Style 3 - Shank Square[mm] 4 - Insert Size A - Anvil required External 8, 10, 12, 16, 20, 25, 32,40, 50, 606, 8, 10 L - 2 - IC1/4 N - No Anvil required V - Miniature Square Shank 3 - IC3/8Ԕ O - Miniature holder VR - Miniature Round Shank 4- IC1/2 > Thread TurningToolholders 5- IC5/8Ԕ 5 - Insert Style 6 - Clamping 7 - Insert Width C - with Clamping (for IC5/8V) T+Z+ M+ UV 8 - Tool Type 9 - RH / LH Holder CQ - Drop Head None - Right Hand FQ - Off-Set LH - Left Hand Oil - For API Inserts > 1 - Shank Type 2 - Anvil 3 - Tool Type 5 - Shank Front Dia 6 - Holder Length B - Anti...

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-107

4040 40 Spare Parts H=H1=B L1 > Insert SizeDimensions mmOrdering Code 3240 50SA5TSY5TK5TYE5MYI5M 176.6206.6 256.6 IC F > Anvil LHInsert ScrewAnvil ScrewTorx KeyAnvil RH AL32-5MAL40-5M AL50-5M 3240 50 5/8M > All M Style toolholders have a 1.5Ժ helix angle. 3030 30 Spare Parts H=H1=B L1 > Insert SizeDimensions mmOrdering Code 2532 40SA4TSY4K2K2Y4T 150170 200 IC F > Insert Torx Key Anvil RH/LHInsert ScrewAnvil ScrewAnvil Torx Key AL25-4TAL32-4T AL40-4T 2734 42 1/2T K4T > All T Style toolholders have a 0Ժ helix angle.

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-117

Holding device Minimum length L 3 x D >

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-140

Thread TurningTechnical Data Insert SizePitch Ordering Code Anvil Toolholder IC IC L > mm SpecialToolholders mm RH RH 3/8 16AL..-3(LH)YE32.53ER2.5ISO ... > F B Insert Size Ordering Code Dimensions mm L 2 IC RH H=H > 1 =BFL > 1 L > 2 L 1 2525 153.6303/8ԔAL 25-3 > Pitch P*[mm]Pitch P*[tpi] Pitch diameter [mm] 5 4 а 3 =2 а =1 2.25 1.5 а . From the table, using a pitch of2.5 mm (10 tpi) and a workpiece diameter of 40 mm (1.57), we find the helix angle to be > D12 3456789111012 50100 2.533.544.5567911141824 =0 ԰ 1502000

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-141

Resultant Helix Angle 3.52.5 > 0.5L > Insert Size Holder Ordering Code IC mm 16 3/8ER/ILYE3-2P > Low alloy steel Non hardenedHardened Hardened 180275 350100-18075-140 70-135 (alloying elements 5%) > Thread TurningTecnical Data

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-142

Thread TurningTechnical Data Insert Size Pitch Ordering Code Anvil Toolholder Insert Size Ordering Code Dimensions mmMin Bore AD IC RH L > 1 D > 1 F mmALD 1/2AVR 40-436.060300 4040.0 25.847 > Pitch diameter [mm] Pitch [mm] 50100 2.533.544.5567911141824 150200 D =0 ԰ 123456789111012 -0.65 . In this case, a right hand thread is being turned witha left hand toolholder. The reverse helix method is used. From the lower part of the table, using a pitch of 6 tpi and a bore diameter of 127mm, we obtain a helix angle of > SpecialToolholders 2.25 = -2 а =-1

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Vardex Thread Milling & Thread Turning Main Catalog English Metric EE 221-00800-143

Resultant Helix Angle 0.50 > -1.51.5 > Insert Size Ordering Code IC L mm22 1/2 ER/ILYE4 YE4-1N YE4-1.5NYE4-3N > Stainless steelAustenitic AusteniticSuper austenitic 180 20080-12030-100 > Thread TurningTecnical Data

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