VARDEX Mega Line
20Pages

For Extra Large Pitches Advanced Threading Solutions

For Extra Large Pitches–Up to 25mm or 1 tpi Unique Design for Heavy Duty Applications VKX–Vargus Tough Submicron Grade Inserts Anti-Rotation Stopper Toolholder Support Suited to Insert Profile Mega Line ISO Inserts & Toolholders _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Round (DIN 20400) Inserts & Toolholders _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Trapez Inserts & Toolholders _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Mega Line Ordering Code System Inserts 5 1 MG–Mega Line E–External I–Internal R–Right Hand L–Left Hand ISO Metric RD–Round DIN 20400 TR–Trapez DIN 103 ACME–ACME STACME–Stub ACME ABUT–American Buttress SAGE–Metric Buttress DIN 513 MG–Mega Line ISO Metric RD–Round DIN 20400 TR–Trapez DIN 103 ACME–ACME STACME–Stub ACME ABUT–American Buttress SAGE–Metric Buttress DIN 513 None–Right Hand LH–Left Hand C–With Coolant Channel MG–Mega Line ISO Metric RD–Round DIN 20400 TR–Trapez DIN 103 ACME–ACME STACME–Stub ACME ABUT–American Buttress SAGE–Metric Buttress DIN 513 None–Right Hand LH–Left Hand Tool...

ISO Inserts External / Internal h 1/8P External Defined by: R262 (DIN 13) Tolerance class: 6g/6H External Insert size IC 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 105 49 Ordering Code Internal Insert size IC 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 99 46 Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°

Toolholders for ISO Inserts External External Insert Ordering Code Thread Diameter Range (Min.-Max.) Internal Insert Ordering Code Thread Diameter Range (Min.-Max.) Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Short Chip Material Long Chip Material

Round (DIN 20400) Inserts External / Internal Y Defined by: DIN 20400 Tolerance class: Standard External Insert size IC 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 78 36 93 Internal Insert size IC Recommended thread infeed method for Mega Line: Flank or Modified Flank 1° 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 78 36 93

Toolholders for Round Inserts (DIN 20400) External External Insert Ordering Code Thread Diameter Range (Min.-Max.) Internal Insert Ordering Code Thread Diameter Range (Min.-Max.) Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Short Chip Material Long Chip Material

Trapez Inserts External / Internal 30° External Defined by: DIN 103 Tolerance class: 7e/7H External Insert size IC 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 94 44 Internal Insert size Ordering Code Recommended thread infeed method for Mega Line: Flank or Modified Flank 1° 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 96 45 118

Toolholders for Trapez Inserts External External Insert Ordering Code Thread Diameter Range (Min.-Max.) Internal Insert Ordering Code Thread Diameter Range (Min.-Max.) Short Chip Material Long Chip Material Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG

ACME Inserts External / Internal Y External Defined by: ANSI B1.8:1988 Tolerance class: 2G External Insert size IC Ordering Code 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 95 44 125 Internal Insert size IC Recommended thread infeed method for Mega Line: Flank or Modified Flank 1° 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 94 44 124

Toolholders for ACME Inserts External External Insert Ordering Code Thread Diameter Range (Min.-Max.) Internal Insert Thread Diameter Range (Min.-Max.) Short Chip Material Long Chip Material Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG

Stub ACME Inserts External / Internal Y External Defined by: ANSI B1.8:1988 Tolerance class: 2G External Insert size 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 113 53 Internal Insert size Recommended thread infeed method for Mega Line: Flank or Modified Flank 1° 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 113 53

Toolholders for Stub ACME Inserts External External Insert Ordering Code Thread Diameter Range (Min.-Max.) Internal Insert Ordering Code Thread Diameter Range (Min.-Max.) Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG Short Chip Material Long Chip Material

American Buttress Inserts External / Internal 0.16316P 45° Defined by: ANSI B1.9.1973 Tolerance class: Class 2 External Insert size 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 120 56 160 Internal Insert size Note: American Buttress inserts are non-stock items Recommended thread infeed method for Mega Line: Flank or Modified Flank 1° 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 128 60 170

Toolholders for American Buttress Inserts External External Insert Ordering Code Thread Diameter Range (Min.-Max.) Internal Insert Thread Diameter Range (Min.-Max.) Short Chip Material Long Chip Material Note: American Buttress toolholders are non-stock items Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG

Metric Buttress (Sägengewinde) Inserts External / Internal 0.26384P 30° Defined by: DIN 513 Tolerance class: Medium Class External Insert size IC 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 124 58 Internal Insert size IC Note: Metric Buttress inserts are non-stock items Recommended thread infeed method for Mega Line: Flank or Modified Flank 1° Number of Passes 0.07mm–Min. 0.15mm–Max. Depth of Cut Depth of Cut (On radius) (On radius) 103 48 124