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VARDEX Main Catalog

VARDEX Main Catalog
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VARDEX Main Catalog

Product catalog summary
Company Overview: VARGUS is a global leader in precision threading, grooving, turning, and hand deburring tools, operating in over 100 countries with ISO 9001 certified facilities.
Product Lines:
  • Advanced Threading Solutions: Includes Thread Turning, Thread Milling, Gear Milling, Tapping, and Whirling Solutions, with the MACH line offering high productivity.
  • Thread Turning: VARDEX TT tools cover a wide range of pitches and standards.
  • Thread Milling: VARDEX TM line offers multi-tooth, single-tooth, and solid carbide tools.
  • Gear Milling: Solutions for gear, rack, and spline applications.
  • V-Taps: Tapping solutions for ISO Metric and American UN standards.
  • V-Whirling: High precision system for medical and micromachining applications.
Software: VARGUS GENius™ software assists in tool selection, cutting data, and CNC program generation.
Innovative Solutions: Advanced solutions for grooving, boring, and turning, including the Microscope line for small bores.
Deburring Solutions: SHAVIV's SV Burr line includes premium carbide burrs for metal edge smoothing.
Industrial Solutions: Specialized solutions for the Oil & Gas and Medical & Miniature industries.
Catalog Highlights:
  • MACH Supersonic Threading: Features unmatched productivity with reduced passes and machining time, extended tool life, and excellent surface finish.
  • Technical Data: Detailed specifications for various threading applications.
Specifications: Detailed specifications for MACH 25 style toolholders, including dimensions, insert sizes, and spare parts, designed for high stability and efficiency.
Recommended Cutting Speeds: Optimal speeds for various materials, categorized by material group and hardness.
Toolholder Features: Improved cutting edges, reinforced geometry, and coolant through capabilities for better chip flow and surface finish.
Thread Milling: Solutions include helical flutes with thru-hole coolant and optimal flute lengths for rigidity and efficient chip evacuation.
Cutting Pass Division Recommendations: Recommendations based on material, machine stability, and clamping conditions.
Advanced Threading Solutions: Includes VT-10 grade for a wide range of materials and FS-LINE fully sintered inserts.
Case Studies: Demonstrates the performance of VT10 grade in threading applications.
Conclusion: Comprehensive technical details and recommendations for optimizing machining processes using MACH 25 toolholders and advanced threading solutions.
FS Line Inserts: Compatible with standard thread turning holders, available in two grades: FSK and FST.
Thread Turning Specifications: Includes detailed tables for external and internal thread turning inserts.
Toolholders with High Pressure Coolant (HPC): Designed for Swiss type machines with high-pressure coolant up to 70 bar.
V-CAP Toolholders: Available for IC1/2” (22) inserts with polygon-shaped shanks complying with ISO 26623.
Smooth Cut System: Modular toolholder heads designed for anti-vibration shanks.
Thread Turning Inserts Kits: Technical data on thread turning inserts kits, including ordering codes and specifications.
Thread Terminology and Specifications: Defines key thread terminology and explains differences between external and internal threads.
Insert Profile Styles: Discusses different insert profile styles, including full profile, semi-full, and partial profile inserts.
Thread Turning Methods: Outlines methods for thread turning using symmetrical and asymmetrical inserts.
Helix Angle Calculation: Provides guidance on choosing the right anvil based on the helix angle and insert geometry.
Anvils and Toolholders: Information on anvils and toolholders, including ordering codes and specifications.
Grades and Applications: Lists various grades of inserts and their applications.
Conclusion: Comprehensive guide for selecting and using thread turning inserts and toolholders.
TMDR Tools Overview: Specifications and guidelines for TMDR tools used in drilling, thread milling, and chamfering operations.
Specifications: Detailed dimensions and coolant usage for TMDR tools.
Procedures: Operating cycle and chamfer recommendations for TMDR tools.
Standards and Tolerances: Defined by R262 (DIN 13) and ANSI B1.1:74.
Recommendations: Tool direction and material recommendations for TMDR tools.
Grades and Applications: Coatings and material suitability for TMDR tools.
CNC Programming: Sample CNC program for thread milling and troubleshooting tips.
Product Lines: Highlights SHAVIV hand deburring tools and the GROOVEX line.
VARGUS Company Information: VARGUS Ltd. as a global leader in threading solutions.
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Catalog excerpts

VARDEX Main Catalog-1

Ehrenberg Group NEUMO Ehrenberg Groupp Advanced Threading Solutions THREAD TURNING MAIN CATALOGMETRIC THREAD MILLING

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VARDEX Main Catalog-2

Company Profile VARGUS is a world leading developer, manufacturer and supplier of high-quality, precision threading, grooving, turning and hand deburring tools. Established in 1960, VARGUS is the cutting tools division of the NEUMO Ehrenberg Group, a multinational organization headquartered in Germany. With 14 international subsidiaries, and a network of distributors, warehouses and certified ISO 9001 manufacturing facilities, VARGUS Ltd. serves customers in more than 100 countries around the globe. A customer-focused organization, VARGUS Ltd. is committed to providing products and solutions...

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VARDEX Main Catalog-3

THE STANDARDS INSTITUTION OF ISRAEL

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VARDEX Main Catalog-4

This updated and extended version of the MAIN VARDEX CATALOG now includes the newest VARDEX products as they appear in the MACH Supersonic Threading Catalog Edition 06 with INTERNAL and EXTERNAL tools and MACH 25 tools, the 2023 Catalog Supplement, followed by V-WHIRLING, V-TAPS and the VARDEX MAIN CATALOG, Edition 02.

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VARDEX Main Catalog-5

MACH Supersonic iiv . Threading

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VARDEX Main Catalog-6

UNMATCHED PRODUCTIVITY Supersonic Thread Turning Specialized Oil & Gas Threading Solutions MACH 25 External Holders Supersonic Thread Milling

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VARDEX Main Catalog-7

MORE THAN 2 TIMES FASTER External STANDARD Application: M64x3.0x33 | Material: SAE 4140 | Cutting Speed: Vc = 100 m/min less passes less machining time more tool life Internal STANDARD Application: M36x2.0x17 | Material: SAE 4140 | Cutting Speed: Vc = 100 m/min less passes less machining time more tool life Application: M10x1.5x20 | Material: SAE 4140 | Cutting Speed: Vc = 90 m/min STANDARD (3 Flutes) feed 0.15 mm/rev | 7 sec. 100% higher feed (mm/flute) less machining time more tool life

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VARDEX Main Catalog-8

Supersonic Thread Turning Now available in: External - IC 3/8" & IC 1/2" | Internal - IC 3/8" Features and Innovations Improved Rake & Reinforced Geometry For high resistance with a reduced number of passes Grade High wear resistance for general purpose applications AlTiN + TiN PVD coating Improved Profile Design Superior threading surface finish Advanced Surface Treatment Reinforced cutting edge and smooth surface finish

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VARDEX Main Catalog-9

UNMATCHED PRODUCTIVITY Machining Time Tool Life Vargus Dovetail Clamping System Significantly reduces the number of passes Dramatically decreases machining time Extended tool life Excellent surface finish Eccentric tool overhang design for deeper threads and improved stability (internal) Super rigid - designed for high loads

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VARDEX Main Catalog-10

Partial Profile 60° External/ Internal External Insert Size Pitch Internal Insert Size Partial Profile 55° External/ Internal External Insert Size Pitch Internal Insert Size

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VARDEX Main Catalog-11

Defined by: DIN 13 Tolerance class: 6g/6H External Insert Size Insert Size Pitch Ordering Code Market Description Dimensions mm

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VARDEX Main Catalog-12

American UNExternal/Internal Defined by: ANSI B1.1 Tolerance class: 2A/2B Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil

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VARDEX Main Catalog-13

Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A Internal Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil

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VARDEX Main Catalog-14

BSPT External/ Internal Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Internal Insert Size

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NPTExternal/Internal Defined by: ANSI B1.20.1-1983 Tolerance class: Standard NPT Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil

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VARDEX Main Catalog-16

External/ Internal External Insert Size Internal Insert Size External Insert Size Pitch Internal Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil

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VARDEX Main Catalog-17

External Defined by: DIN 20400 Tolerance class: Standard External External Insert Size Trapez External/InternalDefined by: DIN 103 Tolerance class: 7eExternal Insert Size

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VARDEX Main Catalog-18

American ACMEExternal Defined by: ANSI B1.5:1988 Tolerance class: 3G

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VARDEX Main Catalog-19

Defined by: MIL-S-8879C Tolerance class: 3A/3B External Internal External Insert Size Internal Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil

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VARDEX Main Catalog-20

External/ Internal Defined by: ISO 5855 Tolerance class: 4h/6h-4H/5H External Insert Size Internal Insert Size American Buttress External Defined by: ANSI B1.9.1973 Tolerance class: Class 2 External Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil

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VARDEX Main Catalog-21

British Buttress External Insert Size Ordering Code Market Description Insert Size Pitch Pitch Ordering Code Market Description Dimensions mm mm RH h min X Y

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VARDEX Main Catalog-22

External External Defined by: API SPEC. 7:1990 Tolerance class: Standard API External

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VARDEX Main Catalog-23

Insert Size Pitch Ordering Code Market Description Dimensions mm Anvil Defined by: VAM Tolerance class: Standard VAM Insert Size

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VARDEX Main Catalog-24

External Defined by: VAM Tolerance class: Standard VAM External Insert Size Pitch Taper Ordering Code Market Description Size Dimensions mm Anvil

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VARDEX Main Catalog-25

MACH TT with Coolant (HPC) - 3 Inlets Spare Parts Insert Orderina CodeMarket Size orderlng Code Description 25303535 Snseww Scneiw t»« Key« rh oz Socket SA3T (2.0 Nm) The following HPC accessories (not included) can be ordered separately: Image

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VARDEX Main Catalog-26

External Toolholders MACH TT with Coolant (HPC) - 2 Inlets Insert Orcterina CodeMarket SiZe Code Description Insert Anvil Torv K A il RH Plug Socket Screw Screw lorv Key Anvl1 RH screw screw Screw Screw Flush Socket Flush Socket The following HPC accessories (not included) can be ordered separately: Image

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VARDEX Main Catalog-27

MACH TT with Coolant for Swiss Type Machines (HPC) When working with Shank 12x12 the extender is 3 HPC accessories (not included) can be ordered separately: necessary to connect the fitting. ___ MACH TT Toolholders for Swiss Type Machines

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VARDEX Main Catalog-28

External Toolholders MACH TT V-CAP with Coolant (HPC)

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Internal Toolholders MACH TT with Coolant (HPC) * All Insert screws max. torque 2.0 Nm New Ordering Code System for MACH TT Internal Holders Minimum Bore 0 Front = 22 mm

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Internal Toolholders MACH TT V-CAP with Coolant (HPC) * All Insert screws max. torque 2.0 Nm

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Internal Toolholders Shank not included * When assembling the CCT, it is recommended to use LOCTITE 648

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