Metal Forming EN
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Catalog excerpts

Metal Forming EN - 1

Make What the Planet Needs

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Metal Forming EN - 2

Vaptech is a Swiss owned, Bulgarian based company with over 100 years of history and experience in the development, design, manufacturing and installation of high quality completely customized and standard metal forming solutions based off mechanical and hydraulic C-Frame, H-Frame and O-Frame presses with nominal force from 300 to 30 000 kN. Vaptech’s solutions ensure a reliable and efficient production of small, medium and large-sized parts used in a wide range of industries, including automotive, electronics and electrical equipment, aerospace, domestic appliances, white goods and metal...

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Metal Forming EN - 3

Tailor-made Metal Forming Solutions Our presses are the core of your manufacturing process. Tailor-made to best match even the strictest of requirements, they are built for highest productivity and reliability, featuring rigid, heat-treated corpora and integrating the highest quality EU produced components. With your individual needs in mind, we engineer complete solutions for customised production lines for metal processing which include: transfer systems, decoiiers, feeders, straighteners and other auxiliary equipment. Our comprehensive services help you minimize downtime, reduce energy...

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Metal Forming EN - 4

C-Frame Mechanical Solutions based on Mechanical C-Frame presses are mainly designed to perform cold pressing operations, such as stamping, punching, cutting, forging, and bending for a number of industries. They are mostly characterized by high production speed, precision and stroke repeatability. Envisioned for either manual or automatic operations, with compact and ergonomic design, the force range of C-frame press solutions vary from 300 to 4 000 kN. Typical Characteristics (Consult us for customized solutions) Nominal press force range: 300 to 4 000 kN C-Frame Hydraulic Solutions based...

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Metal Forming EN - 5

H-Frame Mechanical H-Frame Hydraulic Solutions based on Mechanical FI-frame presses comprise of high performance machines with nominal force ranging from 1 600 to 8 000 kN in standard machines and up to 20 000 kN for tailored solutions. These presses typically vary from one to four connecting rods and include a wide range of optional features and customizations to adapt the machine to even the most complex production needs. Equipped with proprietary algorithms and automation software, all presses offer maximum regulation, interaction and synchronization. Combined with a user friendly...

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Metal Forming EN - 6

Peripheral Equipment According to the specific needs of your production line, Vaptech offers a range of peripheral equipment. This includes: Feeding lines Uncoiling devices with coil load bearing capacities: 0.5 -150 kN Straightening devices: Straightening rollers: 5-19 pcs Strip widths: 50-1 500 mm Strip thickness: 0.15 - 6 mm Feeding devices with pneumatic, linear or servo feeding equipment and strip widths: 50 - 1500 mm Systems for part handling Scrap removal systems Unloading systems Tooling Transfer and blanking lines Link-Drive Vaptech’s transfer and blanking line solutions are used...

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Metal Forming EN - 7

Equipped with peripheral devices and transfer systems, Vaptech’s complete production line solutions meet the needs of any industry. Depending on the required forming operations, the lines can consist of multiple and diverse types of presses with maximum regulation, interaction and synchronization between all individual devices guaranteed by the integrated proprietary software and automation. The innovative software package for real-time monitoring, preventive and predictive maintenance of the industrial equipment offers a user-friendly platform for an efficient fault diagnostics to achieve...

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Metal Forming EN - 8

Automation & Industry 4.0 Benefits Reliable and efficient control with advanced algorithms Robust automation architecture. Siemens inside Safe operation. Pilz safety system Vaptech's metal forming solutions are equipped with our proprietary algorithms and automation designed to provide maximum regulation, interaction and synchronization. Industry 4.0 ready Vaptech has developed two tailored solutions to makes its solutions Industry 4.0 ready. Remote monitoring and troubleshooting Through an internet connection, Vaptech’s support specialists are able to run diagnostics and repair problems...

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Metal Forming EN - 9

Design am production |9 VAPTECH Custom Design: Latest Technologies for Shorter Design Time & Increased Output Custom design according to specific needs Vaptech’s Design team designs, develops and fulfills the most efficient and productive solutions according to the specific customer requests. Vaptech uses the latest software and methodologies that guarantee high efficiency and productivity such as 3D modeling, Linear Static Stress Analysis, Frequency & Buckling Analysis, Dynamic Anal-ysis, Non-Linear Analysis, Analysis of Composites, Fatigue Analysis, ASME Stress Analysis, Design...

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Metal Forming EN - 10

Refurbishment & Rebirth Program Regain and improve your original project investment with Vaptech’s Refurbishment & Rebirth Program Vaptech provides after sales services, as well as refurbishment and modernisation services for existing metal forming solutions. Benefits Fast return on investment Increased productivity Increased Safety Increased Energy Efficiency Minimised downtime Our dedicated hotline service is on call to serve your needs. Vaptech’s sen/ice team is ready to assist with troubleshooting, repairing and onsite maintenance works. Our broad service portfolio includes as well...

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Metal Forming EN - 11

1. Automated Line with 4000 kN Hydraulic Press with transfer to 3000 kN Mechanical Press 2. 5000 kN Hydraulic Press with 1000 mm Ejector 4. Custom 500 kN Mechanical Press 5. 600 kN Hydraulic Press 6. 2500 kN Mechanical Press 7. 3150 kN Mechanical Press 8. 5000 kN Mechanical Press

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Metal Forming EN - 13

More Than 100 Years of Excellence in Machine Industry and Manufacturing Founded in 1914, Vaptech has more than 100 years of excellence in machine industry and manufacturing. To date, the company has evolved into a highly appreciated global supplier of highest quality, innovative products, services and solutions in the Metal Forming, Hydro Power, and Biomass industries. Headquartered in Sofia, Bulgaria, with production facility located in Pleven, Vaptech has over 250 employees and more than 40 000 m2 of workspace. Vaptech has projects in over 40 countries on 6 continents. Vaptech's...

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