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Vapormatt Profelis Machine Technical Brochure (BL-188-F)

Vapormatt Profelis Machine Technical Brochure (BL-188-F)

Vapormatt Profelis Machine Technical Brochure (BL-188-F)

Product catalog summary
Overview
The Vapormatt Profelis is a specialized system for wet blast surface treatment of continuous products such as wires, cables, and bandsaw blades. It features a stainless-steel cabinet, in-line wet blasting, cleaning, and drying capabilities, and is designed to integrate into existing production lines. The system is user-friendly with an automated load door and intuitive HMI interface.

Key Features
  • Stainless-steel cabinet
  • Configurable blast chamber with multiple guns
  • S-tank filtration system for cost efficiency
  • Automated and ventilated unit

Industries and Applications
The Profelis is suitable for industries dealing with bandsaw blades, high voltage power cables, submarine communications cables, and various types of wire. Applications include surface cleaning for specific emissivity, creating reactive surfaces for bonding, and achieving specific surface roughness.

Processing Description
The system processes products through wet blasting, rinsing, and blow-off stages. It accommodates various nozzle configurations and includes a sump unit, blast pump, and slurry mixing area. Additives like detergents or rust inhibitors can be used to modify surface properties. The process is contained within a watertight enclosure to prevent contamination.

Technical Specifications
  • Stainless-steel blast cabinet
  • 4 or 8 Mk3 guns
  • HMI operator interface
  • PU and rubber slurry system
  • Recirculated rinse water
  • Auto air wipe and rinse nozzles

Optional Features
  • Translation of manuals and HMI
  • Programmable ANDON status beacon
  • Automatic moving bed paper filter
  • Forced extraction with filter unit
  • Additional blast gun configurations

Technical Acceptance Process
Customers must provide electricity, air supply, water supply, drainage, and network connections. The machine requires a flat, waterproof foundation and operates on a closed Ethernet network.

Project Management and Support
Vapormatt assigns a dedicated project leader to each customer, ensuring the machine meets specifications through factory acceptance testing (FAT) and site acceptance testing (SAT). Aftermarket support includes spares, servicing, and Vapormatt 4.0 for maximum uptime.
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Catalog excerpts

Vapormatt Profelis Machine Technical Brochure (BL-188-F)-1

Vapormatt Overview, technical specifications and options Vapormatt' prof eiis

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Vapormatt Profelis Machine Technical Brochure (BL-188-F)-2

Vapormatt Overview The unique Vapormatt Profelis is designed for wet blast surface treatment of wires, cables, round bars or various continuous products like bandsaw blades. This system will rinse and blow-off the product after blasting and will leave it with a clean reactive surface. • High-quality, stainless-steel cabinet • In-line wet blasting, cleaning & drying for high quality surface processing of all continuous wire, cable, and strip products • Fully self-contained and ventilated unit with short line length suitable for location in existing process lines • Can be configured to run left...

 Open the catalog to page 2
Vapormatt Profelis Machine Technical Brochure (BL-188-F)-3

Technical specification The following features are included within the machine's basic specification.

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Vapormatt Profelis Machine Technical Brochure (BL-188-F)-4

Optional items The following features can be added on to the machine's basic specification. The following services are required for the machine to be run correctly: Option Cabinet enhancement The Factory Acceptance Testing The installation and will be at the site of manufacture. commissioning of the machine Managed by the Project will be undertaken by the Manager in conjunction with the Commissioning Engineer Commissioning Engineer. following delivery to site. Following delivery and The training module will commissioning, the Site cover operation, every day Acceptance Testing will happen maintenance...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.