Vapormatt Overview, technical specifications and options

VapormattOverview The Oncilla is an innovative wet blasting system designed to consistently and automatically prepare for round shank tools including solid carbide end mills, drill bits, and taps, for vacuum coating. The machine can cater to a diverse range of customers with varying production capacities, batch sizes, and cleanliness standards. When processed to these quality standards, these tools are well-prepared for subsequent PVD and CVD coating processes. As a robotic system, the Oncilla enhances repeatability and ensures reliability through its robust, prefabricated stainless steel cabinet,...

Processing description The operator places a multiple-line pallet loaded with tools on the Y-axis load station. The pallet of tools is moved into position underneath the gantry robot, it picks up from the pallet by the base of the tool without touching the cutting edges. The robot moves the tool to the blasting station and lowers the tool facing downward into the blast stream for processing, air knives blow off most of the abrasive before moving to the next stage. Depending on the configurable options selected the robot could move to a second blasting process or if this option is not selected...

Process stages Stage Chemical dosing Water purity (µS/cm) Removal of most abrasive from tools Recirculated towns water Removal of most abrasive from tools to prevent contamination between blast stations (if selected) Micro/Macro blasting Recirculated towns water Ultrasonic rinse* Clean water Improved rinse to allow direct transfer to coating Deionised water rinse* Clean water Polish rinse Macro blasting Removal of most abrasive from tools Removal of abrasive from tools Drying to avoid staining or corrosion or cobalt leaching O = dependent on options specified. * = optional. Indicative TAKT time...

The following features are included within the machines basic price.

The following features are included within the machine's basic specification.

The following features are included within the machine's basic specification.

Services to be provided by the customer The following services are required for the machine to be run correctly. The Factory Acceptance The installation and Testing will be at the site commissioning of the of manufacture. Managed machine will be undertaken by the Project Manager by the Commissioning in conjunction with the Engineer following delivery Commissioning Engineer. to site. Following delivery and The training module commissioning, the Site will cover operation, Acceptance Testing every day maintenance will happen and be and recipe fine tuning. managed by the same Commissioning Engineer....