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Vapormatt Oncilla Cub Machine Technical Brochure (BL-244-A)
Vapormatt Oncilla Cub Machine Technical Brochure (BL-244-A)
The Oncilla Cub is a sophisticated wet blasting system designed for preparing round shank tools like solid carbide end mills, drill bits, and taps for vacuum coating. It supports various production capacities and cleanliness standards, ensuring tools are ready for PVD and CVD coating processes. The system is robotic, enhancing repeatability and reliability, and features a durable stainless steel cabinet with advanced monitoring systems. Its configurable design allows for tasks such as edge preparation and surface activation.
- Stainless steel blast cabinet with a large viewing window.
- Consistent edge hones with homogenous edge radii within +/- 3µm.
- Preparation for PVD and CVD coatings, achieving HF-1 adhesion levels.
- Accommodates tools between 3 - 25.4mm diameter and 46 - 204mm length.
- Intuitive color HMI for easy setup and operation.
- Recipe-driven parameter setting for accurate control and monitoring.
- Vapormatt 4.0 enabled for remote diagnostics.
- Round shank tools industry.
- Applications include component cleaning, edge honing, and surface activation for coatings.
The Oncilla Cub offers high process control in a compact footprint, suitable for R&D and medium to high volume production. It uses an HMI screen for easy programming and consistent results. The system includes stages for blasting, rinsing, and drying, with options for eco-friendly recirculating rinse systems.
- Constructed from welded stainless steel with large maintenance access doors.
- IP54 electrical control system with Rockwell components and Allen-Bradley PLC.
- Overhead gantry robot with accurate and fast servo-driven axes.
- 2.2kW slurry pump and Vapormatt blast guns with boron carbide nozzles.
- Rinse station with mains water supply and drying station with air blower.
- Translation of operation manual and HMI screen.
- Y-Axis loader and unloader for greater tool volume processing.
- Slurry concentration sensor and automatic chemical dosing system.
- Recirculated rinse system and exhaust extractor options.
- Electricity supply: 380 - 460V 3 phase, 50/60Hz.
- Air supply: 6 - 7 bar pressure.
- Town water supply for machine fill and rinsing.
- Networking for remote access and diagnostics.
Vapormatt assigns a dedicated project leader for each customer, ensuring machines operate to agreed specifications. The process includes factory acceptance testing (FAT) and site acceptance testing (SAT), with ongoing support for spares and servicing.
Catalog excerpts
Vapormatt Overview, technical specifications and options
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VapormattOverview The Oncilla Cub is an innovative wet blasting system designed to consistently and automatically prepare for round shank tools including solid carbide end mills, drill bits, and taps, for vacuum coating. The machine can cater to a diverse range of customers with varying production capacities, batch sizes, and cleanliness standards. When processed to these quality standards, these tools are well-prepared for subsequent PVD and CVD coating processes. As a robotic system, the Oncilla Cub enhances repeatability and ensures reliability through its robust, prefabricated stainless steel...
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Processing description Depending on what loading option is selected at time of order, this is performed via a 3 jaw effector on single inline rack or via a 2 jaw manipulator for the Vapormatt tool multi row pallet. The tool gets sequentially transferred to the blast and rinse zones. The rinsing zone uses mains water with overflow to drain as standard, but an ecofriendly recirculating rinse system is available as an option. Due to the inherent nature of the blasting system the effector fingers get rinsed alongside the tool to remove majority of the abrasive (further cleaning may be required as...
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The following features are included within the machines basic price.
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The following features are included within the machine's basic specification.
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The following services are required for the machine to be run correctly. The Factory Acceptance The installation and Testing will be at the site commissioning of the of manufacture. Managed machine will be undertaken by the Project Manager by the Commissioning in conjunction with the Engineer following delivery Commissioning Engineer. to site. Following delivery and The training module commissioning, the Site will cover operation, Acceptance Testing every day maintenance will happen and be and recipe fine tuning. managed by the same Commissioning Engineer.
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For further information contact: Vapormatt Ltd Vapormatt Innovation Centre Robins Drive Bridgwater TA6 4DL United Kingdom t +44 (0) 1823 257976 e [email protected]
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