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Vapormatt Lion Rotary Machine Technical Brochure (BL-214-B)
Vapormatt Lion Rotary Machine Technical Brochure (BL-214-B)
The Vapormatt Lion Rotary machine is an automated wet blasting system designed for components with a surface of revolution or those that can be held vertically. It accommodates components up to 430mm in diameter, 559mm in length, and weighing 91kg.
- Durable stainless steel construction with corrosion resistance.
- Enhanced surface finish compared to traditional methods.
- Consistent slurry quality through effective filtration.
- Low noise and clean operation due to a fully enclosed design.
- Industries: Aerospace, Composites.
- Applications: Component cleaning, Surface preparation, Paint removal, Titanium scale removal.
The machine uses a rotary index principle with zones for loading, blasting, rinsing, and unloading. Components are processed with angled nozzles and can be optionally dried.
Sensors prevent double placement of components, aiding future integration.
Utilizes Vapormatt Mk3 guns with motorized vertical movement. Rinsing uses a re-circulated and filtered system.
- Stainless steel blast cabinet with abrasion-resistant lining.
- Noise level capped at 80dBA.
- Four-zone turntable with adjustable speed.
- Oscillation system with Z-axis control.
- Vapormatt vortex pump for slurry system.
- Abrasive-resistant polyurethane blast guns.
- Electrical control with HMI and IP65 enclosure.
- Preventative maintenance and monitoring systems.
- Cabinet enhancements and manual translations.
- Loading options like jigs and cranes.
- Slurry system upgrades and automatic dosing.
- Filtration options like oil removal and magnetic filtration.
- Enhanced process functionality with MK9 guns and barcode scanners.
- Electricity: 400/480V 3 phase, 50/60Hz.
- Air supply: 6-7 bar, max 2.90Nm³/min.
- Water: 2-7 bar, 13L/min.
- Ventilation: Ducted to in-house or outside.
- Foundations: Flat, waterproof floor supporting 500kg point load.
- Networking: TCP/IP connection required.
A dedicated project leader oversees the process from order to installation, ensuring compliance with specifications.
The document details the technical acceptance process, highlighting Factory Acceptance Testing (FAT) and aftermarket support for optimal uptime.
QA checks precede FAT, ensuring the operating system meets standards.
Conducted at the manufacturing site with extensive system testing, often using customer components.
Performed post-delivery at the customer's site to ensure proper operation.
Involves optimizing process recipes and component holding systems.
The Commissioning Engineer handles installation and commissioning at the customer's site.
Includes operation, maintenance, and recipe fine-tuning instructions for effective system management.
For more details, contact Vapormatt Ltd at their Innovation Centre in Bridgwater, UK.
Catalog excerpts
Lion Rotary Vapormatt Overview, technical specifications and options
Open the catalog to page 1
Lion Rotary Overview Processing description Blast zone The Vapormatt Lion Rotary machine has been designed to offer automatic wet blasting for components with surface of revolution or that can be held vertically. The machine will process components mounted at the centre of the satellites and has the capability to process the following range of components: Key features The machine's highly advanced and designed technical features results • Manufactured in stainless steel for strength and corrosion resistance • Improved surface finish functionality compared with conventional processes • Consistent...
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Standard Vapormatt Mk3 guns will be included. Two Mk3 guns may be used and mounted at opposing angles to ensure coverage of the critical areas. Both guns can be mounted on either a manually adjustable gun arm or a motorised horizontal axis. This will be used to select the blast range. A motorised vertical axis will be used to move the wet blast the rotating components. The Human-Machine Interface (HMI) recipe controls the movements. The removal of the broken particles shall be done with the use of hydro cyclones to ensure the slurry is of consistent quality. Media dosing is recommended to ensure...
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The following features are included within the machine's basic specification.
Open the catalog to page 4
Services to be provided by the customer Dedicated project management and the Vapormatt Promise We always ensure our machines operate to the specification. The Factory Acceptance The installation and Testing will be at the site commissioning of the of manufacture. Managed machine will be undertaken by the Project Manager by the Commissioning in conjunction with the Engineer following delivery Commissioning Engineer. to site. Following delivery and The training module commissioning, the Site will cover operation, Acceptance Testing every day maintenance will happen and be and recipe fine tuning....
Open the catalog to page 7
For further information contact: Vapormatt Ltd Vapormatt Innovation Centre Robins Drive Bridgwater TA6 4DL United Kingdom t +44 (0) 1823 257976 e [email protected]
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