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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)

Vapormatt Jaguar Machine Technical Brochure (BL-219-D)

Vapormatt Jaguar Machine Technical Brochure (BL-219-D)

Product catalog summary
Overview
The Vapormatt Jaguar is an advanced wet blasting and rinsing system designed for high-volume processing of carbide inserts. It features a stainless steel blast cabinet, an intuitive color HMI, and fully automatic operations optimized for cutting tool inserts. The system supports recipe-driven parameter settings and offers high process control and automation.
Industries and Applications
The Jaguar is ideal for the tooling and extrusion die industries, particularly for medium volume production. It is used for component cleaning, die cleaning, edge preparation, surface activation for coatings, and post-treatment polishing.
Processing Description
The Jaguar provides consistent edge preparation with homogenous edge radii, enhancing cutting performance through improved surface finish and cleanliness, essential for coating adhesion. The system processes one side of cutting inserts per cycle, with recipes generated via a touch screen HMI.
Technical Specifications
The machine includes a blast cabinet with sound attenuation, abrasive protection, and a component processing trolley. It operates with various abrasives and features an advanced slurry system for consistent media integrity. The electrical control system is sophisticated, with safety features and English instructions.
Optional Features
Optional enhancements include translation of manuals, programmable status beacons, load/unload cells, slurry concentration sensors, and automatic dosing systems. Additional features like exhaust extractors, sump heaters, and vacuum cleaners are available for improved functionality.
Customer Requirements
Customers must provide electricity, process air supply, control air supply, water supply, drainage, and networking. The machine requires a flat, waterproof floor and internet connection for remote diagnostics.
Project Management and Support
Vapormatt assigns a dedicated project leader to each customer, ensuring machines meet specifications. The process includes factory acceptance testing (FAT) and ongoing support with spares and servicing to maximize uptime.
Site Acceptance Testing (SAT)
Following the delivery and commissioning of the machine, the Site Acceptance Testing will be conducted and managed by the same Commissioning Engineer responsible for the initial setup.
Process Development
This phase involves establishing the recipes and the component holding system necessary for the machine's operation.
Commissioning
The machine's installation and commissioning will be carried out by the Commissioning Engineer once the machine is delivered to the site.
Training
The training module will include instructions on operation, daily maintenance, and fine-tuning of recipes to ensure optimal machine performance.
Contact Information
Vapormatt, Robins Drive, Bridgwater, TA6 4DL, UK
Phone: +44 (0) 1823 257976
Email: [email protected]
Website: Vapormatt.com
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Catalog excerpts

Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-1

Vapormatt Overview, technical specifications and options

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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-2

Vapormatt Overview The Vapormatt Jaguar is an exceptionally, well designed wet blasting and rinsing system that uses leading-edge technology. Its technical features encourage increased production output and profitability in an ever demanding, competitive market. The Jaguar is well suited for processing high volumes of carbide inserts loaded on pallets. • High quality stainless steel blast cabinet with abrasion-resistant lining • Simple to use and highly intuitive colour HMI for rapid set-up and operation • Fully automatic wet blasting, cleaning and rinse machine optimised for cutting tool inserts...

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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-3

Back view Front view Process stages and operation The following features are included within the machine’s basic specification. Stage Chemical dosing Micro/Macro blasting Micro/Macro blasting, manual flipping when required Removal of most abrasive from inserts O = dependant on options specified. Please note: It will be necessary to carry out additional rinse and drying operations in a separate washing and drying machine.

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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-4

The following features are included within the machine's basic specification.

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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-5

Feature Description

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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-6

The following features can be added on to the machine basic specification

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Vapormatt Jaguar Machine Technical Brochure (BL-219-D)-8

Services to be provided by the customer Service Requirement We always ensure our machines operate to the specification agreed upon with the customer, that's the Vapormatt Promise. To achieve this every customer is assigned a dedicated project leader from order to installation. Project management includes our detailed technical acceptance process, see opposite, a key part of which is our factory acceptance testing (FAT). This is where the customer's wet blasting system is extensively tested, often with the actual components the customer will be regularly processing, before it leaves us. Vapormatt...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.