SAVIO PRODUCT SOLUTIONS PROXIMA Smartconer
Open the catalog to page 1The naming of Savio’s products is inspired by stars and constellations. From the end of the ’80s with the winder ESPERO "The Evening Star", many other products followed such as GEMINIS, ORION, POLAR, SIRIUS, COSMOS, PULSARS, all inspired by the names of stars and constellations. The figure of the star indicates light, future, innovation, importance. The winder Proxima Smartconer® follows this tradition of "universe" inspiration. The name Proxima comes from Proxima Centauri (from the Latin Proxima "nearest", "next"), the closest star to the Sun. Subject to huge energy eruptions, it remains visible...
Open the catalog to page 3BENEFITS FOR CUSTOMER'S COMPETITIVE VALUE: HIGH PRODUCTIVITY Thanks to the Smart Booster, to a shorter bobbin change cycle, to a faster splicing cycle. LOW ENERGY CONSUMPTION PREMIUM PACKAGE QUALITY Thanks to the splicer and tension control. USER EXPERIENCE Easy use and settings thanks to the HMI - Human Machine Interface. A.I. Thanks to AI functions, we can have a Smart Winding Intelligence to drive efficiency and productivity in the winding room. SERVICE FRIENDLY Easy maintenance and accessibility to components. AUTOMATION Efficient bobbin flow in the automated models. CONNECTIVITY Smart monitoring...
Open the catalog to page 4INDEX: High productivity 17 Premium package quality 35 User Experience 45
Open the catalog to page 5PROXIMA Smartconer® Overview WHY SHOULD ® PROXIMA SMARTCONER BE CHOSEN The Smart connotation implies the ability to have a machine able to perform the appropriate actions to improve productivity and efficiency, minimizing hard waste, reduce energy consumption and time of inactivity in the factory. It is designed to be easy to use, both for the setting of machine functions and for maintenance. Moreover, it is a very connected, flexible, efficient, and reliable machine, capable of perfectly adapting to demands of Industry 4.0 and IIoT (Industrial Internet of Things). Savio Proxima Smartconer® winder...
Open the catalog to page 6PROXIMA Smartconer' Overview You can benefit huge returns in terms of productivity with Proxima Smartconer®. The high productivity of the machine is obtained thanks to multiple factors that help optimizing the performances. More kgs of yarn produced, high productivity thanks to: - Smart Booster, device for bobbin unwinding that increases the winding speed; - Faster bobbin change cycle and 1 extra bobbin in reserve; - Yarn tensioner and short splicing time.
Open the catalog to page 8PROXIMA Smartconer* Overview Automatic and direct bobbin feeding from ring spinning frame. Automatic bobbin feeding. Manual bobbin feeding - Round magazine type. Feeding from cones - Cone to Cone winder. 1. Headstock for housing the electrical power equipment, bobbin distribution controls and waste collection; 2. System for transportation and distribution of bobbins and tubes, from the preparator to winder unit and vice versa; 3. Machine body structure divided in of 8 or 10 spindles sections; 4. Winder unit for the yarn to be processed and wound into package cones; 5. Bobbins preparator to supply...
Open the catalog to page 12PROXIMA Smartconer® Overview Model I / Link - Automatic and direct bobbin feeding from ring spinning frame. Model E / Freestanding - Automatic bobbin feeding. Model ML / Round magazine - Manual bobbin feeding - Round magazine type. Model MR / LR - Feeding from cones – Cone to Cone winder.
Open the catalog to page 13PROXIMA Smartconer® Overview AUTOMATIC WINDING UNIT MANUAL WINDING UNIT 1 Upper group: consisting of winding drum, electronic antiribboning, take-up arm; 2 Intermediate group: containing the electronic and pneumatic part, as well as the various groups for the splicing and tension and quality controls of transit yarn; 3 Lower group: consisting of the loading system of the bobbins for feeding the winding unit. 14 CONE TO CONE WINDING UNIT
Open the catalog to page 14HIGH PRODUCTIVITY
Open the catalog to page 17High Productivity HIGH PRODUCTIVITY You can benefit of huge returns in terms of productivity with Proxima Smartconer®. The high productivity of the machine is obtained thanks to multiple factors that help optimizing the performances. The Smart connotation implies the ability to have a machine able to perform the appropriate actions to improve productivity and efficiency, minimizing hard waste, reduce energy consumption and time of inactivity in the factory. SMART PICK-UP Increased pick-up rate of package yarn-end. F E SMART JOINTAIR® Air splicer. Shorter joint cycle. D SMART TENSIONER Constant...
Open the catalog to page 18High Productivity SMART CHANGERBobbin change unit.An extra bobbin in reserve, high productivity. The Smart Changer - bobbin change unit -manages 4 bobbins for each winding spindle (3 bobbins in reserve, plus the one in process), ensuring greater reliability to the production cycle. The system consists of two discs with special housings able to guide the pegs and, at the same time, to manage them by creating a bypass for feeding the winding unit or creating a local reserve. - Take the bobbin peg from the feeding belt, located on the back of the machine, and to put it in reserve (storage purpose);...
Open the catalog to page 19High Productivity PRODUCTIVITY ADVANTAGES OF THE SMART BOOSTER - High winding speed; - High productivity; - Premium yarn quality; - Low breaks and yarn waste. Smart Booster is a combined bobbin unwinding system that unites the advantages of the balloon breaker in the first part of the bobbin content, with the utility of the Smart Booster that makes the balloon explode in the second part, stabilizing the unwinding and the quality of the bobbin yarn. The decrease of winding tension reduces the number of yarn breaks and allows to reach higher speeds. The result is an increase in productivity, a...
Open the catalog to page 20High Productivity PROXIMA EXTRA BOOST BOBBIN BOBBIN BOBBIN CONTENT CONTENT CONTENT
Open the catalog to page 21High Productivity Smart Threading is designed to ensure an optimal management peg flow of bobbins with technological defects, thus allowing the optimization of the productivity of the winding machine. Smart Threading allows to pneumatically thread the yarn-end of the bobbins expelled from the spindle; consequently the yarn-end will be inserted into the tip of the tube. In this way, the peg will transport a bobbin that no longer has a free, “fluttering” yarn-end. The peg itself will therefore be travelled without involuntary unravelling of bobbins, preventing the formation and accumulation of...
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