SAVIO PRODUCT SOLUTIONS LYBRA Smartspinner

The naming of Savio’s products is inspired by stars and constellations. From the end of the ’80s with the winder ESPERO "The Evening Star", many other products followed such as GEMINIS, ORION, POLAR, SIRIUS, COSMOS, PULSARS, all inspired by the names of stars and constellations. The figure of the star indicates light, future, innovation, importance. The new air-jet spinning machine Lybra Smartspinner® follows this tradition of "universe" inspiration. The name comes from Libra, the constellation of the zodiac located in the Southern celestial hemisphere. Given the peculiar “Ypsilon” shape of the...

BENEFITS FOR CUSTOMER'S COMPETITIVE VALUE: VERSATILITY - Thanks to the Multi Blend System, it is possible to obtain a reduction on production costs and an optimization of the preparation lines; - Quick response to market needs; - Simplified management of slivers supply and preparation. COST SAVING Space, labour and energy savings: fewer steps needed because of integration of three processes of roving, spinning and winding. FLEXIBILITY Multicone system to produce tailored cones with different shapes. USER EXPERIENCE Easy and intuitive HMI interface. EASY SETTING AND MAINTENANCE Easy axis adjustments...

Easy setting and maintenance 33 End use applications 37

Lybra Smartspinner® Overview WHY CHOOSING AIR-JET SPINNING? With Lybra Smartspinner®, we spin different with a versatile and smart machine. Savio’s air-jet spinning machine has been developed with an unique spinning technology to serve our customers in specific applications of textile production: knitting, deying, home textiles, sunshades. Air-jet spun yarn has a soft and smooth character, perfectly adapting to creating functional and fashionable fabrics. Air-jet spinning offers to yarn manufacturers the opportunity to produce yarn at high production rates and low processing costs. The air-jet...

Lybra Smartspinner® Overview ADVANTAGES OF AIR-JET YARNS: ADVANTAGESOF AIR-JET SPINNING PROCESS: - Creates functional and fashionable yarn; - Integration of three processes: roving, spinning and winding; - Spinning speed up to 550 m/min; - Cost savings in space, labor and energy. - Less hairiness and clear appearance; - High resistance to pilling and abrasion; - High moisture absorption; - Less shrinkage and high wash resistance; - Can be spun with various other materials such as cotton, synthetic fiber, regenerated fiber and blended fiber. Ring Yarn Air-Jet Yarn ADVANTAGES IN DOWNSTREAM PROCESSING...

Lybra Smartspinner® Overview LYBRA PRODUCT RANGE - Yarn processable: Cotton, Viscose, Micromodal, Modal, Lyocell, Polyester, Acrilyc, Various blends; - Count range Ne15-Ne60 (depending on material); - Different machine configurations for 38 mm and 51 mm fiber length. 1. Headstock for housing the electrical power equipment, packages distribution controls and waste collection; 2. Package conveyor belt; 3. Machine body structure divided into 8 spindles section; 5. Control station for the setting of machine functions; 7. Cleaning unit to clean the machine through an overhead travelling blower; 8....

Lybra Smartspinner® Overview SAVIO ORIGINAL SOLUTIONS THE COANDĂ EFFECT The Coandă effect is the tendency of a fluid jet to stay attached to a convex surface. It is named after Henri Coandă, Romanian engineer and scientist of the last century, who was the first to recognize the practical application of the phenomenon in aircraft design around 1910, and is considered one of the pioneers of aerodynamics. Applied to aerodynamics, this effect results that air provided it is pushed with the right pressure and speed tends to spontaneously follow the contour of a surface. Coandă effect SAVIO AIR-SPINNING...

With Lybra Smartspinner®, we want to offer our customer a versatile, flexible, cost saving and easy to use machine. Highly versatile, Lybra can handle a variety of sliver count and fibre lengths, saving time in preparation process. This versatility is responding to the widespread trend of high mix production. Diversification of designs and quick delivery is a strategy textile producers employ to avoid excessive inventory. This is possible on Lybra Smartspinner® thanks to the Multi Blend System that allows to blend onboard different material blends and different color mixtures. This versatility...

MULTI BLEND SYSTEM This onboard system allows to use two separate slivers, instead of a pre-blended one, directly fed into the spinning unit. Inside the spinning chamber, the fibres are mixed together producing a final yarn of same aspect and features as the draw frame blended. Moreover, the system can modify the composition of the blend directly from the machine PC without changing the feeding slivers. Multi Blend System is smart and easy to use, it’s an optional component that can also be mounted on the machine as retrofit. This onboard system will be highly appreciated especially for knitting...

Lybra is equipped with an automatic splicing trolley embedded with an integrated device for the automatic splicing. It automatically splices the yarn after a yarn break or a fault detection. The entire splicing process is electronically controlled. Air splicer settings are completely centralized in the PC: - Fast and simple change; - Consistent uniformity of splice in each different spindle. Productivity advantages: - Easy access and maintenance; - Fast joint cycle, high productivity; - Premium aesthetics and CV of the joints. HEAT SPLICER (optional, suggested for acrylic fibre) The consolidated...

DOFFING TROLLEY The doffing trolley is electronically integrated with the spinning units and the machine PC; - All the moving parts are driven by individual independent motors so to reduce the doffing cycle time; - The universal clamp is able to handle different empty tubes conicity simultaneously without parts change; - A fast-patrolling speed up to 25 m/min. In order to increase the doffing efficiency; 1) it has up to 6 empty tubes in reserve; 2) has to unload the package and locate the empty tube (no interaction with the spinning unit and/or with yarn); 3) no lint unloading in the headstock....