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Total Gluing Solutions for the Corrugated Industry

Total Gluing Solutions for the Corrugated Industry
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Total Gluing Solutions for the Corrugated Industry

Product catalog summary
Overview: This document provides an in-depth analysis of adhesive dispensing and quality inspection systems tailored for the corrugated industry, emphasizing gluing and inspection solutions to enhance efficiency and quality.
Adhesive Dispensing & Quality Inspection Systems: The systems are compatible with 10" and 22" OneView screens and integrate with ClearVision systems. They feature pneumatic and electronic pressure control, support both contact and non-contact gluing stations, and offer job storage capabilities. Key functionalities include jam prevention, auto-glue mode, and pulse-purge.
MCP-8/MCP-8I: These units act as central displays for multiple applications, supporting up to 48 valves with job storage for up to 1000 jobs. They include new sensor screens for glue, flap length, and barcode inspection.
One-View Controls: These controls support various sensors and include features like scanner lockout and pneumatic ejector drives, designed for seamless integration with existing systems.
Gluing Stations: The document details both contact and non-contact gluing stations, such as the BoardRunner and 3NCR/4NCR models, offering quick change options, high-speed valves, and adjustable product guides.
Pumping Systems & Balancing Regulators: These systems include high flow-rate piston pumps and pressure balancing regulators for precise and reliable glue pressure control.
Central Gluing Systems: These systems provide a pre-assembled solution for plant-wide glue supply, ensuring consistent pressure and integrating low-level detection for maintenance alerts.
Conversion Kits: Hot and cold glue conversion kits are available to replace traditional taping methods, offering cost savings and improved bond quality.
Vision Inspection Systems: Systems like GlueChek and FoldChek ensure quality by detecting defects in gluing, folding, and barcodes, providing real-time data and facilitating remote monitoring.
GapChek Inspection System: GapChek measures and detects errors in bundles by imaging the front and back, ensuring out-of-tolerance folds are identified and marked for ejection.
PrintChek System: An inline print detection system that inspects for unwanted spots, registration issues, and other print defects, applicable for flexo folder-gluers and die-cut presses.
BundleChek System: Works with ClearVision cameras to identify and mark defective bundles, diverting them to an alternate conveyor.
RegChek and ScoreChek Systems: RegChek measures print variation and registration, while ScoreChek verifies scoreline positions using ShadowChek camera technology.
Preventive Maintenance and Support: Valco Melton offers AssurancePlus, a preventive maintenance program to minimize downtime and reduce costs, along with SupportChek Plus for 24-hour remote support.
Global Presence: Valco Melton operates in 96 locations worldwide, including key markets in the USA, Canada, Asia, Europe, and the Middle East, providing adhesive dispensing and quality inspection systems.
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Catalog excerpts

Total Gluing Solutions for the Corrugated Industry-1

TOTAL SOLUTIONS PROVIDER OF GLUING & INSPECTION SYSTEMS TO THE CORRUGATED INDUSTRY Adhesive Dispensing & Quality Inspection Systems

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Total Gluing Solutions for the Corrugated Industry-2

•Available in 10" and 22" screen dimensions • Acts as central display for multiple MCP-4J, MCP-8 and/or MCP-8i units for flexo-folder-gluer and multi-point gluer applications for up to 48 valves • Supports contact and non-contact applications • Supports multiple sensors for flexo-folder-gluer applications as well as multi-point gluer applications • Familiar ClearVision gluing interface and easy connectivity • Simple glue station configurability • Right- and left-hand machine screen configurations • New sensor screens with glue, flap length and barcode inspection as well as sensor signal diagnostics...

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Total Gluing Solutions for the Corrugated Industry-3

• Use with 10" and 22" OneView screens or connect one or more to any ClearVision system to display gluing screens on the 'gluer' tab of the ClearVision system • supports all contact and single non-contact glue stations • Internal/external pressure control • LED display plus push-button overlay • USB port for system backups and software updates. • Batch count • Auto-glue mode Up to 16 channels in modules of 4 in any combination of sensors and valves Compatible with all glue station types Jam preventer (up to 16 channels) Auto-configuring voltage 90-240VAC Internal pressure control (up to 4) External...

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Total Gluing Solutions for the Corrugated Industry-4

CONTACT GLUE STATIONS BOARDRUNNERTM The BoardRunner contact gluing station features a quick change option for top-down or bottom-up gluing. It is also equipped with a high performance, high speed all electric model 900 series valve. The impact resistant carbide plunger tip and engineered ceramic seat of the 900 valve leads the industry in durability with over 250 million cycles before major maintenance is required. BoardRunner can be easily switched from top-down/ bottom-up for inside or outside glue joints • Adjustable gap • Adjustable weight relief air pressure • Accepts applicator heads for...

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Total Gluing Solutions for the Corrugated Industry-5

Weight relief to make sheet glide easily through station Quickly switch from top-down to bottom-up Single, jumbo or double valve configuration for tabs up to 200mm Removable, quick disconnect application head Proven long-lasting valve technology COMBI-STATIONTM • 366 pneumatic glue valve (24V or 12V) • Valves can be quickly replaced with quick-on modules • Station can run bottom-up and top-down • Adjustable spring pressure • Available as jumbo V-75/VO-700 • 366 pneumatic glue valve (24V or 12V) • Adjustable spring pressure • Accepts applicator heads for glue patterns up to 1.75" wide (45mm) or...

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Total Gluing Solutions for the Corrugated Industry-6

NON-CONTACT GLUE STATIONS 3NCRTM/4NCRTM The 3NCR Tri-Valve glue station eliminates the need to invest in gluing equipment for both sides of the machine. Engineered for maximum versatility, the 3NCR non-contact reversible station can quickly and easily be set bottom-up or top-down. The reversible feature allows the station to run for either inside or outside glue boxes with only the pull of a ring. Quick release levers allow for a tool-less, ultra-fast switch from inside to outside glue Stainless steel high speed electric dispensing valves with impact and corrosion resistant ceramic tipped plungers...

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Total Gluing Solutions for the Corrugated Industry-7

• Supports stitch and jog modes • Tip sealer technology for valves • 524 electric glue valves (up to 4) • Supports 3 beads on 1/4" centers 3/4 wide pattern or 19mm wide pattern • Staggered glue lengths and pattern starts to match tab angles • Adjustable product guides WATCH VIDEOCONTACT &NON-CONTACT GLUING STATIONS > https://go.valcomelton.com/glumg-stations-vicleo

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Total Gluing Solutions for the Corrugated Industry-8

• Trusted reliability of a 1:1 diaphragm pump • Electronic shifting • New intelligent glue level control, SLOW MODE, and pump stroke counting features • High flow rate • Suction from totes, drums, and pails • 1/2 NPT and 1/2 BSPP inlet/outlet fittings • 24VAC source from Valco Melton controls or optional transformer box • Wall mount, lid mount, or drum mount • High flow-rate 9:1 piston pump • Low glue level detection with optional probe • Electronic reversing • Intelligent SLOW MODE feature prevents high cycle rates that occur during priming or when adhesive supply is blocked or depleted (dry...

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Total Gluing Solutions for the Corrugated Industry-9

1:1,3:1,6:1 BALANCING REGULATOR • Pressure balancing regulator - relieves excessive pressure that occurs during high speed stops • Ultra-precise and fast pressure control • Easy rebuild • Various ratios for specific application demands • Rolling diaphragm design for frictionless movement • Stainless steel construction • Easy manual adjust • Pre-assembled, Dual Suction and pump system to supply an entire plant with 7 bar (100psi) glue pressure at each converting machine • Makes use of two reliable, electronic-shifting DD-1 pumps in a redundant system to guarantee constant glue pressure • Combine...

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Total Gluing Solutions for the Corrugated Industry-10

TAPER/STITCHER CONVERSION KITS HOT OR COLD GLUING PACKAGE Valco Melton offers hot melt and cold glue taper or stitcher conversion kits for General and Universal Tapers. These kits add flexibility and cut costs by enabling you to glue a manufacturer’s glue tab style box rather than tape or stitches. The components of the kits include brackets, applicator valves & heads, a pressurized glue source (melt tank with pump for hot melt systems), and solenoid-operated air valve that ties into the existing limit switch for the taping mechanism. • Eliminate costly tape and stitches, associated storage,...

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• Eliminate scrap issues such as false system starts and unglued boxes • Electric or Pneumatic versions available • Eliminate tab trim and scrap • Automatically speeds up when it detects products running on the machine • Mounting bracket package included • Long lasting high-wear laminated blade sets • Includes mounting hardware, lightweight aluminum extrusion WATCH VIDEO

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.