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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES

LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES

LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES

Product catalog summary
Linerless Coating Lines
  • Sustainability: Linerless labels eliminate backing paper, reducing waste and emissions.
  • Flexibility: Allows printing on one or both sides, with customizable adhesive configurations.
  • Cost Reduction: Up to 25% savings in manufacturing costs due to optimized raw material use and increased roll capacity.
Line Accessories and Upgrades
  • Includes automatic splicers, slitting units, turret rewinders, and flexographic printing groups.
Benefits of In-House Specialty Label Manufacturing
  • Enables production of multilayer and pattern adhesive labels, and linerless labels.
  • Facilitates handling last-minute orders and small print runs.
Coating Line Specifications
  • Web width: 150-670 mm, Mechanical speed: 40-360 m/min, Coating weight: 5-300 gsm.
Akura Coating Stations
  • Offers hot melt coating capabilities with interchangeable nozzles for various applications.
  • Features independent hydraulic zones for even adhesive distribution.
Pattern Roll Coater
  • Individually motorized rollers for precise adhesive distribution.
  • Includes precision temperature control and quick-change sleeve system.
Advanced Silicone Coating Station
  • Features independent drive technology for superior coat weight control.
  • 5-roller system for ultra-thin silicone layers with minimal waste.
Quality Inspection Systems
  • Weight Inspekt and Coat Inspekt provide real-time error detection and defect mapping.
  • Ensures complete product traceability and operational excellence.
Global Presence
  • Valco Melton has offices and distributors in 96 locations worldwide, ensuring global support and service.
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Catalog excerpts

LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-1

GLUING & QUALITY INSPECTION SOLUTIONS FOR LABEL MANUFACTURING PROCESSES Adhesive Dispensing & Quality Assurance Systems

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-2

COATING LINES Weight Inspekt & Coat Inspekt for Adhesive Coating Silicone UV Curing Station with Inert Chamber Hot Melt Coating Station Silicone Coating Station 5-roller System Corona Treatment Weight Inspekt &Coat Inspekt for Silicon Coating LINE ACCESSORIES AND UPGRADES Weight Inspekt: grammage control system for silicone and adhesive coatings. Automatic Butt Splicer Unwinder. Slitting Unit. Coat Inspekt: Vision system to detect defects on substrates and coatings. Turret rewinder with 4 shafts and automatic change of cycle. Flexographic Printing Groups. Corona treatment. Automatic Splice Turret...

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-3

Unwinder 2 Substrate to be Laminated — Hot Melt Coating Station Weight Inspekt &Coat & Lamintaing Station Inspekt for Silicone Coating Silicone Coating Station 5-roller System BENEFITS OF IN-HOUSE SPECIALTY LABEL MANUFACTURING Coating Line Specifications Expand Your Product Portfolio: Start manufacturing new high-added value label configurations in a cost-efficient way, even with short print runs. • Labels where we apply adhesive over the printed side: reverse priting or double-sided printing. • Multilayer constructions: piggyback labels and extended content labels (booklet, peel & reseal, dry...

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-4

Incorporate hot melt coating capabilities to your label printing process with Valco Melton's Akura Coating Stations. Achieve homogeneous and streak-free coatings on continuous applications up to 660mm wide. APPLICATORS • Akura PF applicators feature a number of independent hydraulic zones, each fed by a gear pump, to ensure an even distribution of the adhesive accross the full web width. • Akura M incorporate single or multi-stream gear pumps on the applicator for an immediate hydraulic response, even during machine ramp up. Expand your product portfolio and increase productivity. Incorporating...

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-5

• Suitable for all hot melt adhesives. • No limitations on adhesive pattern configuration. • Clean Edge: Consistent, precise application with no adhesive stringing. • No minimum gap or coating threshold. • Consistent performance over time, with no recurring spare part costs or module wear. • Fast job changeovers thanks to a flexible and user-friendly sleeve system. Internal water cooling Print Roller External infrared lamp heating Internal electric heating Sleeve Pattern Technology Adhesive Tank With Recirculation Infrared Lamps Transfer Roller Internal electric heating Internal electric heating...

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-6

Valco Melton's 5-roller silicone coating stations are designed to work with UV free radical silicones, and substrates ranging from glassine and SCK papers to BOPP, PE and PET FILMS. 5-Roller Precision System Ideal for low silicone coat-weight applications, our 5-roller configuration uses a progressive metering design: • The first rollers set the base silicone dosage using precise gap control. • Subsequent rollers gradually reduce the coating thickness through a combination of f pressure and speed differentials. This process ensures consistent ultra-thin Independent Drive Technology Each roller...

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-7

In today’s global marketplace, quality serves as a competitive differenciator, allowing companies to gain: • Operational excellence through reduced waste and improved efficiency • Customer confidence through guaranteed defect-free products. • Regulatory compliance through advanced tracking capabilities. • Market responsiveness through real-time quality data. Lumitio, Valeo Melton’s brand for quality inspection solutions, stands at the forefront of quality control revolution for the coating and converting industries. COATINSPEKTVision Inspection Systems These systems provide immediate operator...

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LABEL MANUFACTURING GLUING & QUALITY INSPECTION SOLUTIONS FOR PROCESSES-8

Global Headquarters Cincinnati, USA +1.513.874.6550 | [email protected] The Americas, Manufacturing, Sales & Service Centers Ciudad de Mexico, Mexico +52.55.627831727 | [email protected] Bogota, Colombia +57.313.421.0926 | [email protected] Sao Paulo, Brazil +55.11.3071.2117 | [email protected] ClearVision Technologies Vancouver, Canada +1.604.998.4012 | [email protected] GMS-VanSco - USA West Coast Petaluma, CA, USA +1.707.285.3392 | [email protected] Asia - Pacific Manufacturing, Sales & Service Centers Bangalore, India +91.80.46553300 | [email protected] Shanghai,...

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All Valco Melton catalogs and technical brochures

  1. LP350 SERIES

    2  Pages

  2. MZ Series

    2  Pages

  3. Serie MS

    2  Pages

  4. MOR Series

    2  Pages

  5. MK-F SERIES

    2  Pages

  6. MF Series

    2  Pages

  7. ME Series

    2  Pages

  8. DD-1

    2  Pages

  9. 900 Series

    1  Page

  10. 300 Series

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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