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Gluing Systems for the Nonwovens Industry

Gluing Systems for the Nonwovens Industry

Gluing Systems for the Nonwovens Industry

Product catalog summary
Overview
The document describes Valco Melton's adhesive dispensing and inspection systems tailored for hygiene disposable product manufacturers. These systems are modular, facilitating easy upgrades and integration as production needs evolve.
Smart Drive, Flow, and Heat Systems
The Smart Drive system enhances pump control and diagnostics by supporting up to two boxes with frequency drives and pressure inputs. The Smart Flow system accommodates up to two boxes, each equipped with four flow meters and pressure transducers. The Smart Heat system manages up to eight heating zones per box.
Smart Melt Series
This series enables system upgrades by adding SmartBoxes without requiring additional technical support. It ensures precise glue control, minimizing waste and boosting efficiency, and supports up to seven pumping stations, eight flow meters, and 16 heating channels.
Smart Architecture
Incorporates EBS remote metering stations for flexible application points and stable pattern consistency. SmartFlow controllers adjust pump speed automatically to maintain adhesive flow rates across different production lines.
FlexCoat Series
These applicators are designed for both continuous and intermittent applications, offering quick size changes and excellent cut-off performance. The slot die plate design simplifies setup and maintenance.
MITO and FlexSpray Series
MITO applicators are suitable for high-speed intermittent applications with various pattern options. FlexSpray applicators provide independent heating control for continuous operations, enhancing flexibility and efficiency.
Nozzle Technologies
Various nozzle designs, such as Lambda, Kappa, Sigma, and Alpha, ensure precise adhesive application, edge control, and reduced maintenance costs, catering to diverse application needs from high-speed to non-contact adhesive patterns.
Perfume Microdosing Solution
This system replaces traditional spray applications with precise dot dispensing, reducing waste and enhancing safety. It offers significant fluid savings and precise control over perfume placement.
Flow Metering and Drum Unloader Systems
Flow metering devices ensure accurate volume measurement for hot melt adhesives, while drum unloaders provide high melting rates and integrated control for continuous operation.
Control and Integration
The systems boast advanced control capabilities, including ramp compensation software and compatibility with existing machine networks. Portable enclosure kits and flow control kits enhance flexibility and ease of integration.
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Catalog excerpts

Gluing Systems for the Nonwovens Industry-1

total solutions of gluing & inspection systems for the NONWOVEN INDUSTRY

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Gluing Systems for the Nonwovens Industry-2

THE SMART SOLUTION The Smart Solution is the newest generation of PLC based melting and adhesive dispensing units developed by Valco Melton to help Hygiene Disposable Product manufacturers and machine builders to reduce both, initial capital investment and converting costs. The key concept behind this innovation is the ability to optimized adhesive usage for every application, thus reducing overall glue consumption, with a unique capability of integration and expandability. SMART CONTROL The Smart Control HMI is the first Plug’n’Play system of its kind, developed to give unprecedented access...

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Gluing Systems for the Nonwovens Industry-3

NON-CONTACT APPLICATIONS FOR PRECISION CONVERTING MITO SERIES CONTACT APPLICATIONS FOR PRECISION CONVERTING FLEXCOAT SERIES High Speed Intermittent Applicators MITO Series Applicators are designed to handle the most demanding high-speed intermittent applications. While providing every pattern required just by choosing the specific nozzle type from our broad BAT Series family. MITO Series Applicators are available in metering or pressure-fed configurations. Applicator width ranges vary from 25mm to 500mm. Each item in this series includes the MI-III Modules enabling a longer life and performs...

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Gluing Systems for the Nonwovens Industry-4

ELASTIC APPLICATION MULTI SPRAY APPLICATION STRAND COAT This nozzle provides great creep test results, with a more robust design than any other industry standard for a better adhesive distribution. Less adhesive SAME CREEP Our Nozzle is an insert-based stainless-steel nozzle, therefore, by using blank inserts, the customer can configure the nozzle as he wants, closing the outputs not required by the application. Also, if one of the outputs is damaged, it is enough with changing just the damaged insert, which reduces the maintenance costs to our customers. The adhesive channel in these nozzles...

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Gluing Systems for the Nonwovens Industry-5

SPRAY APPLICATION ADHESIVE ORIFICES Valco Melton’s Sigma Nozzles have been specially designed for high-speed intermittent applications, to prevent adhesive bleed-throughs and thermal distortion during intermittent adhesive applications, especially when used to bond thin materials, reducing associated machine downtime and helping to improve product quality. NOZZLE Valco Melton's Alpha Spray Nozzle guarantees a cleaner spray pattern with an excellent edge control, ideal for continuous laminating applications. It helps to drastically reduce adhesive contamination around the application area thus...

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Gluing Systems for the Nonwovens Industry-6

ELECTRIC DISPENSING APPLICATORS Engineered to meet industry standards bracketery Improved insulation plates for better thermal stability vmGenesis® Electric Applicators have been specially designed to work with the high viscosity adhesives typically present in the hygiene disposable product manufacturing processes. Same adhesive filter in all our applicators helps reducing inventory costs Not a single dynamic seal inside. vmGenesis® modules are electrically operated, which not only eliminates the need for a pneumatic control air but also benefits from a design free of dynamic seals, allowing...

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Gluing Systems for the Nonwovens Industry-7

Valco Melton KTXMS Valco Melton PERFUME MICRODOSING SOLUTION our Achieve fluid savings of up to 80% against traditional perfume or lotion dispensers with Valco Melton's Air-Less Perfume Dispensing Technologies. Most of the perfume dispensing systems out there feature a pressure tank and a spray pneumatic valve, which is normally pulsed by a pattern controller. Hygiene disposable manufacturers use perfume to mask the odor of hot melt adhesive and some other raw materials on the process. Our solutions is developed to be an environmentally friendly and cost-efficient dispensing technology, replacing...

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Gluing Systems for the Nonwovens Industry-8

BASIC KIT This kit includes all the needed parts to apply the perfume. The liquid is directly suctioned from the perfume supplier cannister. The parts are packed separately and are intended to remain installed in the same production line. Eventually, if the customer is providing its own pattern controller signal and EPC valve we can supply the kit with a VD-2 Driver instead. This system is designed like a standalone perfume dispensing system which has its own tank and can be easily moved from line to line. The concept is very similar to the Hot Melt Dispensing Units, where all the elements to...

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Gluing Systems for the Nonwovens Industry-9

Global Headquarters Cincinnati, USA +1.513.874.6550 | [email protected] The Americas, Manufacturing, Sales & Service Centers Ciudad de Mexico, Mexico +52.55.627831727 | [email protected] Bogota, Colombia +57.313.421.0926 | [email protected] Sao Paulo, Brazil +55.11.3071.2117 | [email protected] ClearVision Technologies Vancouver, Canada +1.604.998.4012 | [email protected] GMS-VanSco - USA West Coast Petaluma, CA, USA +1.707.285.3392 | [email protected] Asia - Pacific Manufacturing, Sales & Service Centers Bangalore, India +91.80.46553300 | [email protected] Shanghai,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.