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Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing

Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing

Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing

Product catalog summary
Overview
Valco Melton provides advanced hot melt gluing and inspection solutions for mattress and upholstery manufacturing, focusing on precision, speed, and reliability. Their systems optimize adhesive consumption, enhance safety, and ensure consistent bonding in both manual and automated processes.
Hot Melt Advantages
Hot melt adhesives are solvent-free, produce minimal VOCs, and do not require special handling or disposal measures. They offer faster bonding without the need for drying or curing, reduce adhesive usage on porous substrates, and are ideal for automation due to their initial tack and open time properties.
Pocket Spring Assembly
Valco Melton's solutions for pocket spring assembly include electric dispensing technologies and consumption monitoring systems to optimize adhesive usage. The MOR and MS Series applicators are designed for fleece layer gluing, while EcoStitch applicators offer strong bonds with minimal adhesive use.
Manual Gluing Applications
Manual processes are supported by tools like the Kube Air solution, which enhances application consistency and operator safety. Features include insulated hoses, adhesive tracking, and ergonomic handguns to prevent burns and improve efficiency.
Automatic Gluing Solutions
Automatic solutions include the MS Multi-Bead Series applicators for precise hot melt application at any line speed. These systems ensure consistent bonding for mattress core, side padding, and comfort layers.
Technical Service and Support
Valco Melton offers global technical support with a network of field technicians and distributors. Services include preventive maintenance, equipment repairs, and spare parts supply to ensure optimal system performance.
Innovation and Efficiency
Valco Melton focuses on reducing energy consumption, optimizing adhesive usage, and enhancing workplace safety. Their SmartFoam Series and FlexFlow metering systems improve adhesive properties and usage consistency, contributing to cost savings and sustainable operations.
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Catalog excerpts

Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing-1

GLUING & QUALITY INSPECTION SOLUTIONS FOR MATTRESS & UPHOLSTERY MANUFACTURING Adhesive Dispensing & Quality Assurance Systems

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Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing-2

POCKET SPRING ASSEMBLY From pocket spring core bonding to layer assembly, mattress manufacturing demands precision, speed, and reliability. Valco Melton offers innovative hot melt gluing and inspection solutions that optimize adhesive consumption, improve safety, and ensure consistent bonding in every process, whether manual or automated. Valco Melton provides gluing solutions for pocket spring assembly that ensure spring mobility and flexibility, while also optimizing adhesive usage. Whether through innovative electric dispensing technologies or consumption monitoring systems, we help mattress...

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Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing-3

MATTRESS ASSEMBLY AUTOMATIC GLUING SOLUTIONS After the mattress core formation and the side padding, the different transition and comfort layers and the pocket spring unit are assembled. We offer various bead and spray gluing solutions for automatic gluing processes, that ensure a precise and repeatable hot melt application at any line speed. MATTRESS & UPHOLSTERY MANUAL GLUING APPLICATIONS Like any manual process, handgun applications for mattress assembly rely on individual operator methods, which presents challenges to consistency and repeatability. Valco Melton provides tools to track and...

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Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing-4

EFFICIENT GLUING SOLUTIONS ECOSTITCH APPLICATORS IMPROVING YOUR PRODUCTION MORE THAN ADHESIVE SAVINGS EcoStitch applicators are the proven standard in electric gluing. Here’s why: We focus on improving the efficiency of our gluing solutions to positively impact your production. Our efforts in reducing energy consumption, optimizing adhesive usage, and enhancing workplace safety contribute to production cost savings and more sustainable operations. Unparalleled durability, lasting 20 times longer than standard hot melt modules. This means less maintenance, downtime, and spare parts consumption....

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Gluing & Quality Inspection Solutions for the Mattress and Upholstery Manufacturing-5

Global Headquarters Cincinnati, USA +1.513.874.6550 | [email protected] The Americas, Manufacturing, Sales & Service Centers Ciudad de Mexico, Mexico +52.55.627831727 | [email protected] Bogota, Colombia +57.313.421.0926 | [email protected] Sao Paulo, Brazil +55.11.3071.2117 | [email protected] ClearVision Technologies Vancouver, Canada +1.604.998.4012 | [email protected] GMS-VanSco - USA West Coast Petaluma, CA, USA +1.707.285.3392 | [email protected] Asia - Pacific Manufacturing, Sales & Service Centers Bangalore, India +91.80.46553300 | [email protected] Shanghai,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.