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ADHESIVE COATING & LAMINATING

ADHESIVE COATING & LAMINATING

ADHESIVE COATING & LAMINATING

Product catalog summary
Overview: The document provides detailed specifications and configurations for LP Series Coating Lines used in adhesive dispensing and quality assurance systems. It outlines the components, functionalities, and customization options available for different industrial applications.
Coating Head and Die Mount: The coating head is adjustable in X, Y, and angle positions, with automatic retraction to protect the web. The die mount includes pneumatic cantilevered shafts and a festoon unit for tension control and web management.
Unwinder and Rewinder Options: The document describes single and double unwinder configurations, including tension control, web guiding systems, and pneumatic expansion shafts. Rewinder options include turret systems with automatic splicing capabilities.
Laminating Station: Features include a chilled chrome-plated roller, silicone-coated nip roll, and pneumatic cylinder for lamination. The station can operate in contact or gap mode, with adjustable pressure and positioning.
Line Accessories and Upgrades: Options include edge trimming, slitting units, web cleaners, and antistatic solutions. Quality assurance systems like Weight Inspekt and Coat Inspekt are available for monitoring grammage and detecting defects.
Project Specifications: The document lists specifications for various industries, including graphics, tape, medical, and label industries. It details line speed, grammage, application width, and materials used.
Global Presence: Valco Cincinnati, Inc. has a global presence with offices and distributors in multiple countries, providing manufacturing, sales, and service support worldwide.
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Catalog excerpts

ADHESIVE COATING & LAMINATING-1

VALCD MELTDN Adhesive Dispensing & Quality Assurance Systems

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ADHESIVE COATING & LAMINATING-2

SINGLE UNWINDER • Web tension measured by two load celts. • Automatic web tension control selects motor action. • Automatic web guiding system ensures precise web alignment. • Pneumatic expansion shafts 3" (optional 6"). DOUBLE UNWINDER MANUAL SPLICE • Two pneumatic expandable shafts with pneumatic brake. • Web tension measured by two toad cetts. • Manual splice table. • Substrate accumutator. • Putt & Brake unit: Drive rotter of the putt & brake unit maintains programmed tension during the unwinding process, or fucntions as a brake during manuat spticing. AUTOMATIC UNWIND BUTT/OVERLAP SPLICER...

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ADHESIVE COATING & LAMINATING-3

SINGLE REWINDER • Rewinder motor operates in tension control mode with adjustable setpoint, compensating roll diameter increase to avoid telescoping. • Nip roller position managed by servo-driven adjustment and pneumatic pressure force control. • Nip roller can operate either in gap mode (non-contact with the final product roll) or in contact mode with adjustable pressure. • Pneumatic expansion shafts: 3" (optional 6"). • Axial winder with two fixed positions, suitable for operation in either contact or non-contact mode. Pneumatically driven cutting blade, designed to be mounted in either unwinding...

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ADHESIVE COATING & LAMINATING-4

LAYOUT & SPECIFICATIONS Auxiliary Single Unwinder Reinforcement Net UV Lamps Laminating Station Weight Inspekt & Coat Inspekt Coating Station LINE ACCESSORIES AND UPGRADES Every line is designed and configured for each customer’s specific production requirements. Therefore, a wide variety of customization options is available: Weight Inspekt: grammage control system for silicone and adhesive coatings. Edge Trimming Unit. Slitting Unit. Coat Inspekt: Vision system to detect defects on substrates and coatings. Antistatic Solutions Corona treatment. Spreader Rollers

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ADHESIVE COATING & LAMINATING-5

Corona Treatment Auxiliary Single Rewinder Recover Silicone Paper Turret Automatic Splice Substrate to be laminated Turret Automatic Splice Single Unwinder Substrate to be coated

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ADHESIVE COATING & LAMINATING-6

LP 1600Tape IndustryMaterials • Adhesive: UV Curable Acrylic PSA; HotMelt PSA • Face material: What do our solutions include? Project Specifications • Line speed: 60 m/min • Pattern: continuous full coating, stripes Project Specifications • Pattern: continuous full coating, stripes • SmartDrum Series 200L high capacity drum unloaders • 1x M170 Series Unit used as buffer tank for UV Curable Acrylic PSA • 1x M170 Series Unit used as buffer tank for HotMelt PSA • Akura PFL Hot Melt Applicator with 4 independent inputs • Weight-Inspekt Quality Assurance in close-loop with feeding gear pumps LP 1600Graphics...

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ADHESIVE COATING & LAMINATING-7

LP 1600Label IndustryMaterials • Adhesive: HotMelt PSA • Face material: • Liner: Glassine Paper 60-80 gsm SmartDrum Series 200L high capacity drum unloaders. M350 Series unit used as buffer tank 6 EB Series Remote Pumping Stations Akura PFL Hot Mett Appticator with 6 independent inputs. Weight-lnspekt Quatity Assurance in ctose-toop with feeding gear pumps. Coat-lnspekt Quatity Assurance to detect coating defects. Project Specifications Line speed: 300m/min Grammage: 15-30 gsm Application width: 1600mm Pattern: continuous full coating LP 1200Medical IndustryMaterials • Adhesive: UV Curable Acrylic...

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ADHESIVE COATING & LAMINATING-8

Global Headquarters Cincinnati, USA +1.513.874.6550 | [email protected] The Americas, Manufacturing, Sales & Service Centers Ciudad de Mexico, Mexico +52.55.627831727 | [email protected] Bogota, Colombia +57.313.421.0926 | [email protected] Sao Paulo, Brazil +55.11.3071.2117 | [email protected] ClearVision Technologies Vancouver, Canada +1.604.998.4012 | [email protected] GMS-VanSco - USA West Coast Petaluma, CA, USA +1.707.285.3392 | [email protected] Asia - Pacific Manufacturing, Sales & Service Centers Bangalore, India +91.80.46553300 | [email protected] Shanghai,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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